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4

Countdown Timer

 – the aux relay will turn on when the AUX button is pressed and then will turn off

automatically after a programmed time (see Timers Menu, Operation Manual).  The AUX button can also
be used to turn the output off.

Low Speed of a 2-speed Filter Pump

 – the Aqua Plus will operate the aux relay whenever the low speed

operation of the filter pump is required.  It is very important that the “2-speed” filter pump option be
selected under the “Filter Config.” Menu for proper operation.

Timeclock

 – the aux relay will turn-on and turn-off at the times set for the aux1 timeclock in the Timers

Menu.  The AUX button can also be used to turn the output on and off.

Solar

 – the aux relay operates a solar booster pump which will turn on when the filter pump is running and

solar heat is available and the water is less than the desired temperature setting.  It is important to note that
“Solar Control” must be enabled in the “Solar Config.” menu for proper operation to occur.

Super Chlorinate 

– if “Chlorinator” is enabled, this option allows the user to start a Super Chlorinate cycle

when the Aux button is pressed, rather than using the Settings Menu.  Note that only one button can be
assigned to this function.

Aux1 Relay

This feature allows the user to select either “Standard” (default), “Dimmer” or “VSP” type relay for the
Aux1 output.  The optional AQL-DIM dimmer kit must be installed if “Dimmer” is desired.

When “Dimmer” is selected, and the Aux1 output is manually turned on, the “+” and “-” buttons adjust the
level from 20% to 100% (default).  The level is saved for the next time the aux1 output is turned from off to
on.

If “VSP” is selected, the Aux relay is used to supply power to a Hayward Variable Speed Pump (VSP).  The
relay will be on when the Aux output is on and off when the output is off.  On, off and speed are controlled
by commands sent to the VSP.

Aux1 Interlock

If “Enabled”, this feature will override the function (Manual On/Off, Countdown Timer, Timeclock), selected
above and turn the aux1 off when:  filter pump is off, first 3 minutes of filter pump operation (allows the
pump to prime and get water flowing), when the pool/spa suction return valves are in any position other
than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged).
Interlock is not available for solar, low speed filter pump, super chlorinate or dimmer.

Aux1 External Input Interlock

When Aux1 External Input Interlock is enabled, the Aux1 output will be forced off when the external input
is active.  This will have precedence over freeze protection. Aux1 External Input Interlock is not available
for solar, low speed filter pump, dimmer, group, super chlorinate, or pH dispense functions.

Aux1 Freeze Protection

This function protects the pool, plumbing, and equipment against freeze damage.  If Freeze Protection is
enabled and the AIR temperature sensor falls below the selected freeze protection temperature, the Aqua
Plus will turn on the aux relay to circulate the water.  IMPORTANT:  this only enables operation of the AUX
output during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation
system.  Freeze Protection is not available for low speed filter pump, dimmer, group, super chlorinate or pH
dispense functions.

Aux1 Pump Speed

This is the speed of the filter pump when the Aux1 output is on. The default selection is “Settings Menu”.
This is the speed of the pump that has been selected in the Settings Menu for normal filter operation. If an
alternate speed is desired when the Aux1 output is on, push “+” or “-” and select from “Lowest” to
“Highest” in 5% increments.

27

Pool Sizing Formula

Type of Salt to Use

It is important to use only sodium chloride (NaCl) salt that is greater than 99.0% pure.  This can be found at most pool

stores in 40-80 lb. bags labeled “for use in swimming pools”.  Alternatively, use common food quality or water softener

salt that is at least 99.0% pure.  It is also acceptable to use water conditioning salt pellets, however, it will take longer

for them to dissolve.  Do not use rock salt, or salt with more than 1% of yellow prussiate of soda, salt with anti-caking

additives, or iodized salt.

How to Add Salt

For new plaster pools, wait 10-14 days before adding salt to allow the plaster to cure.  Turn the circulating pump on

and add salt directly into the pool.  Brush the salt around to speed up the dissolving process—do not allow salt to pile

up on the bottom of the pool.  Run the filter pump for 24 hours with the suction coming from the main drain (use pool

vacuum if there is no main drain) to allow the salt to evenly disperse throughout the pool.  The salt display may take 24

hours to respond to the change in salt concentration.

Always check stabilizer (cyanuric acid), when checking salt.  These levels will most likely decline together.  Use the

chart below to determine how much stabilizer must be added to raise the level to 80 ppm.

 Gallons

Liters

(pool size in feet)

(pool size in meters)

Rectangular

Round

Oval

Diameter x Diameter x 

Average Depth x 5.9

Length x Width x 

Average Depth x 6.7

Length x Width x 

Average Depth x 7.5

Diameter x Diameter x 

Average Depth x 785

Length x Width x 

Average Depth x 893

Length x Width x 

Average Depth x 1000

POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM

Gallons and (Liters) of Pool/Spa water

Current

Stabilizer

Level (ppm)

 0 ppm

20 ppm

60 ppm

30 ppm

40 ppm

50 ppm

70 ppm

80 ppm

10 ppm

12,000

(45000)

8,000

(30000)

14,000

(52500)

10,000

(37500)

16,000

(60000)

18,000

(67500)

20,000

(75000)

22,000

(82500)

32,000

(120000)

24,000

(90000)

34,000

(127500)

26,000

(97500)

36,000

(135000)

28,000

(105000)

38,000

(142500)

30,000

(112500)

40,000

(150000)

8.0

(3.6)

5.3

(3.6)

8.0

(3.6)

8.0

(3.6)

9.4

(4.3)

6.7

(4.3)

9.4

(4.3)

10.7

(4.9)

12.0

(5.4)

12.0

(5.4)

13.4

(6.1)

14.7

(6.7)

21.3

(9.7)

16.0

(7.3)

22.7

(10.3)

18.7

(8.5)

25.3

(11.5)

20.0

(9.1)

26.7

(12.0)

7.0

)

(3.2

4.7

(3.2)

8.2

(3.7)

5.8

(3.7)

10.5

(4.8)

11.7

(5.3)

12.9

(5.9)

18.7

(8.5)

14.0

(6.4)

19.8

(9.0)

15.2

(6.9)

21.0

(9.5)

16.4

(7.4)

22.2

(10.0)

17.2

(8.0)

23.3

(10.5)

6.0

(2.7)

4.0

(2.7)

6.0

(2.7)

6.0

(2.7)

8.5

(3.9)

7.0

(3.2)

9.0

(2.2)

10.0

(4.5)

10.0

(4.5)

14.2

(6.3)

11.0

(5.0)

16.0

(7.2)

13.0

(5.9)

18.0

(8.1)

14.0

(6.4)

19.0

(8.6)

15.0

(6.8)

20.0

(9.0)

5.0

(2.3)

3.3

(2.3)

5.0

(2.3)

5.9

(2.7)

4.2

(2.7)

6.7

(3.0)

8.4

(3.8)

6.7

(3.0)

7.5

(3.4)

9.2

(4.2)

13.3

(6.0)

10.8

(4.9)

15.0

(6.7)

11.7

(5.2)

15.8

(7.1)

12.5

(5.6)

16.7

(7.5)

4.0

(1.8)

2.7

(1.8)

4.0

(1.8)

4.0

(1.8)

5.7

(2.6)

4.7

(2.1)

3.3

(2.1)

5.4

(2.4)

7.4

(3.3)

10.7

(4.8)

8.7

(3.9)

12.0

(5.4)

9.3

(4.2)

12.7

(5.7)

10.0

(4.5)

13.3

(6.0)

3.0

(1.4)

2.0

(1.4)

3.0

(1.4)

3.5

(1.6)

2.5

(1.6)

4.5

(2.0)

5.5

(2.5)

8.0

(3.6)

6.5

(2.9)

9.0

(4.1)

7.0

(3.2)

9.5

(4.3)

7.5

(3.4)

10.0

(4.5)

2.0

(.91)

1.3

(.91)

2.0

(.91)

2.8

(1.3)

2.3

(1.1)

1.7

(1.1)

2.7

(1.2)

3.3

(1.5)

3.7

(1.7)

5.3

(2.4)

4.3

(2.0)

4.7

(2.1)

6.3

(2.8)

5.0

(2.3)

6.7

(3.0)

1.0

(.45)

0.7

(.45)

1.2

(.54)

0.8

(.54)

1.4

(.64)

1.5

(.68)

1.7

(.77)

1.8

(.82)

2.7

(1.2)

2.2

(1.0)

3.0

(1.3)

2.3

(1.1)

3.2

(1.4)

2.5

(1.2)

3.3

(1.5)

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

Summary of Contents for Aqua Plus PL-PLUS

Page 1: ...Automation and Chlorination Installation Manual for model PL PLUS PL PLUS 20 Aqua Plus www hayward com...

Page 2: ...al must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment One bonding...

Page 3: ...trols 6 Optional Base Station 7 Optional ValveActuators 7 3 Plumbing Pool Spa Configuration 8 TurboCell 9 Flow Switch 9 4 Electrical Main Service 10 Wiring Grounding and Bonding 10 Circuit Breaker Ins...

Page 4: ...remote AQL2 BASE RF required AQL2 SS RF Wireless Spa Side Remote Control AQ2L BASE RF required AQL2 BASE RF Base Receiver AQL DIM LightDimmerRelay GV A 24 ValveActuator V A xx Valve Actuator xx 1P 1 5...

Page 5: ...ly if you are using the chlorinator features on theAqua Plus Control If you are NOT using the chlorinator it is recommended that you follow all of the other chemistry recommendations besides salt Refe...

Page 6: ...0 67 100 133 136 181 114 152 23 30 45 60 32 80 36 90 41 100 45 110 160 50 73 120 170 55 77 130 180 59 81 140 190 64 86 150 200 68 90 93 42 107 48 120 55 133 61 147 213 67 98 160 227 73 104 173 240 79...

Page 7: ...h x Average Depth x 893 Length x Width x Average Depth x 1000 POUNDS and Kg OF STABILIZER CYANURIC ACID NEEDED FOR 80 PPM Gallons and Liters of Pool Spa water Current Stabilizer Level ppm 0 ppm 20 ppm...

Page 8: ...ose clamp over the sensor and gently tighten until O ring makes an adequate seal Do not overtighten 4 For maximum temperature accuracy cover the sensor and 3 6cm of pipe on either side with insulation...

Page 9: ...seplate in the desired position screws supplied by installer 3 See ElectricalWiring page17 forinstructionsonrunningthecablefromtheAquaPlusmainunittothe remotedisplay keypad AQL SS 6B x x W or B for Wh...

Page 10: ...be used in and around the pool spa area These units float and can be left in the water for easy access Optional Base Station TheAQL2 BASE RFoptionalbasestationmustbeinstalledifanywirelessremotecontro...

Page 11: ...he systemisinthe poolonly operatingmode 6 The plumbing diagram above is intended to be used as a general guideline and is not a complete plumbing schematicforthepool 7 Theairsensormustbeinstalledifthe...

Page 12: ...inguseadaptors providedbyinstaller Flow Switch TheflowswitchmustbeplumbedinthesamesectionofplumbingastheTurboCell Theflowswitchisasafetydevice thatensuresthatwaterisflowingthroughthecellbeforetheAquaP...

Page 13: ...connected to the pool bonding system by an 8AWG 6AWG for Canada wire Alug for bonding 2 for Canada is provided on the outside bottom of theAqua Plus enclosure Circuit Breaker Installation and Wiring C...

Page 14: ...s and the chlorinator This power should be connected to one of the circuit breakers WARNING 120VAC only permanent damage if connected to 240V High Voltage 120 240V Pool Equipment AllAqua Plus relays a...

Page 15: ...proper input wiring to the VSP Wiring from the 220Vbreaker must connect through theAqua Plus s Filter Lights Aux relay Refer toVSPAddress Settingonpage16todeterminewhichrelayscanbeusedwithyourpump Th...

Page 16: ...h 24V control circuits Refer to the diagram below for a generic connection The manuals supplied with most heaters alsoincludespecificwiringinstructionsforconnectingtheheatertoanexternalcontrol usually...

Page 17: ...dthediagrambelow 1 Turn off power to heater 2 WireAqua Plus to terminals 1 2 see diagram 3 Leave jumper attached to terminals 4 5 4 Move BYPASS dipswitch on heater circuit board to ON position up 5 Tu...

Page 18: ...r 1 Turn power off to heater 2 Push the mode button to spa mode 3 Set the temperature to the maximum 4 Push the mode button to OFF 5 Lastly plug the prewired connector in the P7 position on the board...

Page 19: ...SP used in the system This address is entered into the VSP s configurationmenu RefertothetablebelowtodeterminewhichaddresstouseforyourspecificpumpandAquaPlus Select the proper address based on which o...

Page 20: ...typically phone cable to connect the wired remote display keypad with theAqua Plus ControlCenterasshownbelow Themaximumwiringdistanceis500ft 160m Notethattheterminalsonboththe AquaPlusmainunitandthewi...

Page 21: ...Aqua Plus control unit as shown below Connector for AQL CHEM Flow Switch Only applicable if the chlorinator function is enabled The flow switch cable plugs into theAqua Plus ControlCenteratthepositio...

Page 22: ...rinators when additional sanitizing capacity is re quired A4 wire connection is used to communicate to theAqua Rite and can be wired up to 500 apart Any outdoor rated 4 conductor cable can be used Ref...

Page 23: ...e to next configuration menu Push to access Chlorinator option Cell Type T CELL 15 Chlorinator Enabled Display Salt Chlor Config to view change Chlorinator TheAqua Plus is shipped with the chlorinator...

Page 24: ...s It is programmed in increments of 5 minutes from Manual On Off 0 minutes to 21 00 21 hours The filter is forced on during this time period Spa Spillover When spa spillover is Enabled and Pool and Sp...

Page 25: ...variable speed pump The Filter relay is used to supply input power to the pump The relay will be on when the filter pump output is on When the filter pump output is off the relay will be off On off an...

Page 26: ...ng The desired temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa settings Depending on the position of the pool spa suction valves the pro...

Page 27: ...d temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa desired temperature settings Depending on the position of the pool spa suction valve t...

Page 28: ...ts are used the lights relay can be used to control other pool devices that may require these options The function of each option is shown below Manual On Off default the lights relay will alternate b...

Page 29: ...ction is Settings Menu This is the speed of the pump that has been selected in the Settings Menu for normal filter operation If an alternate speed is desired when the Lights output is on push or and s...

Page 30: ...elay will be on when theAux output is on and off when the output is off On off and speed are controlled by commands sent to the VSP Aux1 Interlock If Enabled this feature will override the function Ma...

Page 31: ...ch clock hour and then switch to the jets skimming for the last half of the hour Super Chlorinate if Chlorinator is enabled this option allows the user to start a Super Chlorinate cycle when the Valve...

Page 32: ...ly show the default menu and allow on off control via the pushbuttons Note that the function of the Aqua Plus s built in display keypad is unchanged by this selection Once disabled the only way to ena...

Page 33: ...d phenol test kit Clean Probe Wizard to enter Push to access Clean Probe Wizard Move to previous next menu item Use this Wizard to clean theAQL CHEM s ORPand pH probes The probes must be clean and fre...

Page 34: ...lly 104 F 40 C Also note that some heat pumps actually have be set to the lowest possible temperature 3 Oncetheheaterisrunning youcanverifythe heatercooldown feature optional seeConfigurationMenu Heat...

Page 35: ...service center For more information on authorized service centers please contact the Hayward Technical Service Support Center 61 Whitecap Road North Kingstown RI 02852 or visit the Hayward web site a...

Page 36: ...t beeper teach wireless remote wireless channel maintenance menu pH calibration wizard clean probe wizard timers menu pool filter 1 or hi speed 1 pool filter 2 or lo speed 1 pool filter 3 or hi speed...

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