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Table of Contents

    Introduction

Before You Begin................................................................... 1
Installation Steps.................................................................... 1

1. Preparing

General Water Chemistry..................................................... 2

    Pool/Spa Water

Salt.......................................................................................... 3

2. Mounting

Aqua Plus Control Center....................................................... 5

    Equipment

Temperature Sensors............................................................. 5
Optional Chlorination .............................................................. 5
Optional AQL-CHEM Sensing Kit......................................... 5
Optional AQL-CHEM2 CO

2

 Dispense Kit............................ 6

Optional Remote Controls..................................................... 6
Optional Base Station............................................................ 7
Optional Valve Actuators........................................................ 7

3. Plumbing

Pool/Spa Configuration..........................................................    8
Turbo Cell....................................................................................  9
Flow Switch.............................................................................   9

4. Electrical

Main Service...........................................................................  10

    Wiring

Grounding and Bonding.........................................................  10
Circuit Breaker Installation and Wiring.................................. 10
General Purpose Outlet........................................................... 11
Aqua Plus Control Power....................................................... 11
High Voltage Pool Equipment............................................... 11
Low Voltage Wiring................................................................  13

5. Configuration

Configuration Menu................................................................ 20

 Maintenance Menu..................................................................30

6. System Startup

Before Startup........................................................................ 30

    

and Checkout

Heater Checkout.................................................................... 31

Service Mode......................................................................... 31

7. Warranty                           

Aqua Plus Limited Warranty...................................................32

31

Heater Checkout

Follow these instructions to verify that the Aqua Plus is properly controlling the heater.

1. Check that the Aqua Plus is calling for the heater to turn on as indicated by the “Heater” LED being illuminated. If

the “Heater” LED is illuminated, go directly to step 2; if not, then check the following:

The heater is enabled (Configuration Menu/Heater Config.).

The heater temperature setting is at least 2ºF greater than the water temperature (Settings Menu / Pool Heater

& Spa Heater).

The filter pump is running.

If the pool has solar heat and the solar priority feature is enabled (Configuration Menu/Solar Config) then solar

must be off in order for the heater to fire. The easiest way to force solar off is to go to the Settings Menu / Pool

Solar & Spa Solar and temporarily lower the temperature settings below the current water temperature.

2. Check that the heater is running. If not, then check:

Power is supplied to the heater.

The Aqua Plus control output is properly connected to the heater control (see ”Heater Control” wiring, page

13).

Some heaters also have internal switches or jumpers that have to be set correctly for remote control opera-

tion—refer to the heater manual and also “Heater Control” (page 13).

Heater is turned on (“Kill Switch” is in the “ON” position).

If a heater bypass valve is installed, check that water is flowing through the heater.

The heater temperature setting is set as high as possible (usually 104ºF/40ºC).  Also note that some heat

pumps actually have be set to the lowest possible temperature.

3. Once the heater is running, you can verify the “heater cooldown” feature (optional - see Configuration Menu/Heater

Config.) is operating properly:

Press the “Filter” button once (for 2 speed pumps, this may require 2 pushes of the “Filter” button).

The heater should turn off (“Heater” LED off) and the “Filter” LED will flash to indicated heater cooldown is

active.

The display will periodically indicate that the filter pump is on for heater cooldown and show the minutes

remaining.

The pump will automatically turn off at the end of the 5 minute heater cooldown period.

For more detailed instructions on control and operation of the Aqua Plus system, refer to the Operation Manual.

Service Mode

Service mode disables all automatic control operation and is intended to be used when servicing the pool system.  To

enter service mode, push the SERVICE button once on the main unit keypad.  This will initially turn all outputs off and

then allow you to turn outputs on/off manually at the main display (only).  In  service mode, the buttons on the optional

remote display/keypad  and the optional spa side remote will turn outputs off, but will not turn any output on.   Heater

control outputs and solar control outputs are prevented from turning on if the water temperature exceeds 104ºF

(40ºC).

Pushing the SERVICE button again will enter a timed service mode.  Service operation as described above will

continue for 3 hours, then automatically return to normal operation.

Push the SERVICE button once more to exit out of Service mode.

Summary of Contents for Aqua Plus PL-PLUS

Page 1: ...Automation and Chlorination Installation Manual for model PL PLUS PL PLUS 20 Aqua Plus www hayward com...

Page 2: ...al must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment One bonding...

Page 3: ...trols 6 Optional Base Station 7 Optional ValveActuators 7 3 Plumbing Pool Spa Configuration 8 TurboCell 9 Flow Switch 9 4 Electrical Main Service 10 Wiring Grounding and Bonding 10 Circuit Breaker Ins...

Page 4: ...remote AQL2 BASE RF required AQL2 SS RF Wireless Spa Side Remote Control AQ2L BASE RF required AQL2 BASE RF Base Receiver AQL DIM LightDimmerRelay GV A 24 ValveActuator V A xx Valve Actuator xx 1P 1 5...

Page 5: ...ly if you are using the chlorinator features on theAqua Plus Control If you are NOT using the chlorinator it is recommended that you follow all of the other chemistry recommendations besides salt Refe...

Page 6: ...0 67 100 133 136 181 114 152 23 30 45 60 32 80 36 90 41 100 45 110 160 50 73 120 170 55 77 130 180 59 81 140 190 64 86 150 200 68 90 93 42 107 48 120 55 133 61 147 213 67 98 160 227 73 104 173 240 79...

Page 7: ...h x Average Depth x 893 Length x Width x Average Depth x 1000 POUNDS and Kg OF STABILIZER CYANURIC ACID NEEDED FOR 80 PPM Gallons and Liters of Pool Spa water Current Stabilizer Level ppm 0 ppm 20 ppm...

Page 8: ...ose clamp over the sensor and gently tighten until O ring makes an adequate seal Do not overtighten 4 For maximum temperature accuracy cover the sensor and 3 6cm of pipe on either side with insulation...

Page 9: ...seplate in the desired position screws supplied by installer 3 See ElectricalWiring page17 forinstructionsonrunningthecablefromtheAquaPlusmainunittothe remotedisplay keypad AQL SS 6B x x W or B for Wh...

Page 10: ...be used in and around the pool spa area These units float and can be left in the water for easy access Optional Base Station TheAQL2 BASE RFoptionalbasestationmustbeinstalledifanywirelessremotecontro...

Page 11: ...he systemisinthe poolonly operatingmode 6 The plumbing diagram above is intended to be used as a general guideline and is not a complete plumbing schematicforthepool 7 Theairsensormustbeinstalledifthe...

Page 12: ...inguseadaptors providedbyinstaller Flow Switch TheflowswitchmustbeplumbedinthesamesectionofplumbingastheTurboCell Theflowswitchisasafetydevice thatensuresthatwaterisflowingthroughthecellbeforetheAquaP...

Page 13: ...connected to the pool bonding system by an 8AWG 6AWG for Canada wire Alug for bonding 2 for Canada is provided on the outside bottom of theAqua Plus enclosure Circuit Breaker Installation and Wiring C...

Page 14: ...s and the chlorinator This power should be connected to one of the circuit breakers WARNING 120VAC only permanent damage if connected to 240V High Voltage 120 240V Pool Equipment AllAqua Plus relays a...

Page 15: ...proper input wiring to the VSP Wiring from the 220Vbreaker must connect through theAqua Plus s Filter Lights Aux relay Refer toVSPAddress Settingonpage16todeterminewhichrelayscanbeusedwithyourpump Th...

Page 16: ...h 24V control circuits Refer to the diagram below for a generic connection The manuals supplied with most heaters alsoincludespecificwiringinstructionsforconnectingtheheatertoanexternalcontrol usually...

Page 17: ...dthediagrambelow 1 Turn off power to heater 2 WireAqua Plus to terminals 1 2 see diagram 3 Leave jumper attached to terminals 4 5 4 Move BYPASS dipswitch on heater circuit board to ON position up 5 Tu...

Page 18: ...r 1 Turn power off to heater 2 Push the mode button to spa mode 3 Set the temperature to the maximum 4 Push the mode button to OFF 5 Lastly plug the prewired connector in the P7 position on the board...

Page 19: ...SP used in the system This address is entered into the VSP s configurationmenu RefertothetablebelowtodeterminewhichaddresstouseforyourspecificpumpandAquaPlus Select the proper address based on which o...

Page 20: ...typically phone cable to connect the wired remote display keypad with theAqua Plus ControlCenterasshownbelow Themaximumwiringdistanceis500ft 160m Notethattheterminalsonboththe AquaPlusmainunitandthewi...

Page 21: ...Aqua Plus control unit as shown below Connector for AQL CHEM Flow Switch Only applicable if the chlorinator function is enabled The flow switch cable plugs into theAqua Plus ControlCenteratthepositio...

Page 22: ...rinators when additional sanitizing capacity is re quired A4 wire connection is used to communicate to theAqua Rite and can be wired up to 500 apart Any outdoor rated 4 conductor cable can be used Ref...

Page 23: ...e to next configuration menu Push to access Chlorinator option Cell Type T CELL 15 Chlorinator Enabled Display Salt Chlor Config to view change Chlorinator TheAqua Plus is shipped with the chlorinator...

Page 24: ...s It is programmed in increments of 5 minutes from Manual On Off 0 minutes to 21 00 21 hours The filter is forced on during this time period Spa Spillover When spa spillover is Enabled and Pool and Sp...

Page 25: ...variable speed pump The Filter relay is used to supply input power to the pump The relay will be on when the filter pump output is on When the filter pump output is off the relay will be off On off an...

Page 26: ...ng The desired temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa settings Depending on the position of the pool spa suction valves the pro...

Page 27: ...d temperature is in the Settings Menu If applicable the homeowner will be prompted to enter separate pool and spa desired temperature settings Depending on the position of the pool spa suction valve t...

Page 28: ...ts are used the lights relay can be used to control other pool devices that may require these options The function of each option is shown below Manual On Off default the lights relay will alternate b...

Page 29: ...ction is Settings Menu This is the speed of the pump that has been selected in the Settings Menu for normal filter operation If an alternate speed is desired when the Lights output is on push or and s...

Page 30: ...elay will be on when theAux output is on and off when the output is off On off and speed are controlled by commands sent to the VSP Aux1 Interlock If Enabled this feature will override the function Ma...

Page 31: ...ch clock hour and then switch to the jets skimming for the last half of the hour Super Chlorinate if Chlorinator is enabled this option allows the user to start a Super Chlorinate cycle when the Valve...

Page 32: ...ly show the default menu and allow on off control via the pushbuttons Note that the function of the Aqua Plus s built in display keypad is unchanged by this selection Once disabled the only way to ena...

Page 33: ...d phenol test kit Clean Probe Wizard to enter Push to access Clean Probe Wizard Move to previous next menu item Use this Wizard to clean theAQL CHEM s ORPand pH probes The probes must be clean and fre...

Page 34: ...lly 104 F 40 C Also note that some heat pumps actually have be set to the lowest possible temperature 3 Oncetheheaterisrunning youcanverifythe heatercooldown feature optional seeConfigurationMenu Heat...

Page 35: ...service center For more information on authorized service centers please contact the Hayward Technical Service Support Center 61 Whitecap Road North Kingstown RI 02852 or visit the Hayward web site a...

Page 36: ...t beeper teach wireless remote wireless channel maintenance menu pH calibration wizard clean probe wizard timers menu pool filter 1 or hi speed 1 pool filter 2 or lo speed 1 pool filter 3 or hi speed...

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