Hayman Reese 03229RW Installation Instructions Manual Download Page 14

FITTING INSTRUCTIONS

Smart Pin 

(55070BL)

HAYMAN REESE

PO BOX 4050, Dandenong South, VIC 3164

[email protected]   I   1800 812 017

haymanreese.com.au

• These fitting instructions are supplied to ensure

understanding of how the SMART PIN should be fitted and

used correctly.

• Once installed, we recommend 

ALL

 instructions are kept and

 

placed in

 the

 vehicle glove box.

NOTE: Routine maintenance and inspection of the towbar & 

SMART PIN is required. Regularly inspect for wear and check 

the tightness of the SMART PIN NUT. Follow instructions 

below to retighten the nut when necessary.

*Do not tow with your vehicle if the R CLIP or the SMART PIN

NUT is loose or missing. Replacement parts are available from 

your Hayman Reese Distributor.

Smart Pin 

Nut

R-Clip

Smart Pin

Fig 1. Smart Pin assembly

Fig 2. Installation of T

railer Ball Mount

Insert 

Trailer Ball Mount (TBM)

 into towbar HITCHBOX, aligning hole in T

BM

 SHANK with hole in HITCHBOX 

(Fig. 2).

Insert SMART PIN through hole in HITCHBOX and hole in T

BM

 SHANK; ensure 

the  LOCATORS are inserted into the 

NOTCHES

 in the HITCHBOX (Fig. 3).

  STEP 1    

  STEP 2   

Screw SMART PIN NUT onto SMART PIN; tighten SMART PIN NUT until finger

STEP 3   

tight, ensuring T

BM

 is restrained from movement.

Tighten SMART PIN NUT by turning nut a further 1/8th of a turn in the 

clockwise direction using a 24mm spanner (Fig 4).

  STEP 4   

Install SMART PIN R CLIP through the hole on the SMART PIN (Fig. 1).

  STEP 5   

Step 4

Fig 4. Tightening of Smart Pin Nut

Locators

Notches

  STEP 

3

Fig 3. Smart Pin orientation

Summary of Contents for 03229RW

Page 1: ...018 Hayman Reese Cequent PO Box 4050 Dandenong South VIC 3164 Phone 1800 812 017 Email info haymanreese com au Installation Time Approx 165 Mins Towbar Installation Instructions Towbar capacity TOYOTA...

Page 2: ...n coated with a suitable rust preventative paint 6 The high tensile fasteners supplied with this product were used to achieve the specified rating If replacement is required ensure that fasteners of t...

Page 3: ...IPTION QTY 1 WELDED ASSY 1 2 SIDE ARM ASSEMBLY RHS 1 3 SIDE ARM ASSEMBLY LHS 1 4 SIDEARM INBOARD RHS 1 5 SIDE ARM INBOARD LHS 1 6 SIDE ARM SPACER 16 7 TRAILER BALL MOUNT 1 8 SET SCREW M12 1 25 X 40 GR...

Page 4: ...e 4 Issue Date 09 08 2018 Hayman Reese Cequent PO Box 4050 Dandenong South VIC 3164 Phone 1800 812 017 Email info haymanreese com au 1 Remove 1 x scrivet located inside rear wheel arch Repeat for oppo...

Page 5: ...PO Box 4050 Dandenong South VIC 3164 Phone 1800 812 017 Email info haymanreese com au 4 Dislodge and remove plastic trim located next to tail light Remove 1 x hex head screw from behind trim securing...

Page 6: ...ffler by removing 2 x exhaust hanger brackets each with 2 x hex head bolts and 2 x bolts holding muffler in place Carefully remove exhaust muffler and set aside Repeat for opposite side 8 On the now d...

Page 7: ...face of chassis rail Repeat for opposite side 11 Loosely secure inboard and outboard side arms refer to exploded diagram on page 3 to chassis rail via 2 x M12 bolts per arm complete with 1 x M12 wash...

Page 8: ...t one of the following depending on your bumper variant Bumper Cut 1 90mm wide x 135mm long as measured from bottom edge of bumper shown Bumper Cut 2 90mm wide x 155mm long as measured from bottom edg...

Page 9: ...reese com au 16 Re install exhausts bumper and fasteners following steps 1 8 in reverse Mount rear most exhaust rubber mount to hanger rod attached to towbar side arm Place the instructions in the glo...

Page 10: ...LETED Rev A Page 10 Issue Date 09 08 2018 Hayman Reese Cequent PO Box 4050 Dandenong South VIC 3164 Phone 1800 812 017 Email info haymanreese com au For petrol models only 21 In the engine bay disconn...

Page 11: ...manreese com au 25 Remove the LHS luggage compartment hook 1 by pressing the centre button while pulling the hook 26 Removing the two trim clips 2 27 Remove the LHS luggage compartment trim 3 28 Insid...

Page 12: ...thing point 2 33 Using a 30mm step drill bit drill a grommet hole 1 in a suitable location near the Blind Spot radar 34 Feed the blue connector and power wire connector 2 through the previously drille...

Page 13: ...ss 1 up towards the blue connector Note Keep harness routing clear of all sharp edges moving parts and places of extreme heat 40 Connect the tail harness 8 way connector 1 to the trailer patch mating...

Page 14: ...r missing Replacement parts are available from your Hayman Reese Distributor Smart Pin Nut R Clip Smart Pin Fig 1 Smart Pin assembly Fig 2 Installation of Trailer Ball Mount Insert Trailer Ball Mount...

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