Haybuster H-1135 Operating Instructions Manual Download Page 35

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H - 1 1 3 5 T U B G R I N D E R

O P E R A T I N G I N S T R U C T I O N S

Hours screen:

The Hours screen will be accessed by pressing the next button on the Manual Function screen.

• Pressing the Fault Menu button will take the operator to the Fault Screen page.

• The Grind Hours window will display the total number of hours the machine has run with the Rotor ON.

The Grind Hours can be reset using the HFX Service Tool

• The Service Hours window will display the total number of hours the machine has run with the Rotor ON

since the last Service Hours Reset. Pressing the Service Hours Reset button will reset the Service Hours

window to zero.

• The Job Hours window will display the total number of hours the machine has run with the Rotor ON

since the last Job Hours Reset. Pressing the Job Hours Reset button will reset the Job Hours window to

zero.

Summary of Contents for H-1135

Page 1: ...ustries International Inc PO Box 1940 Jamestown ND 58402 1940 Tel 701 252 4601 Fax 701 252 0502 www duratechindustries net www haybuster com H 1135 PTO Driven Tub Grinder Operating Instructions and Parts Reference TM Product Information ...

Page 2: ...A Tradition of Innovation Since 1966 ...

Page 3: ...m time to time Even in the event of such updates you should still find this manual to be appropriate for the safe operation and maintenance of your unit This manual as well as materials provided by component suppliers to DuraTech Industries are all considered to be part of the information package Every operator is required to read and understand these manuals and they should be located within easy...

Page 4: ...A Tradition of Innovation Since 1966 ...

Page 5: ...tant safety information Section 2 Machine operation which explains normal operation of the machine Section 2 1 Pre Operation Inspection Appropriate use of unit The H 1135 Tilt Tub Grinder is designed to grind material into more palatable or manageable rations for your operation It has multiple uses 1 Grind most types of hay Big round bales Loose hay Square bales 2 Grind most types of grain Ear cor...

Page 6: ...izes to get desired cut Operator protection As with all machinery care needs to be taken in order to insure the safety of the operator and those in the surrounding area WARNING The OPERATOR IS RESPONSIBLE for the safety of the operator and those in the surrounding area Operators and those observing the operation of the H 1135 Tub Grinder are required to wear head eye and ear protection No loose cl...

Page 7: ...11 Service and maintenance 18 Section 2 Operation 19 2 1 Pre Operating Inspection 19 2 2 Introduction to the machine 21 2 2 1 Description of the H 1135 Tub Grinder 21 2 2 2 Overview of Operator s Controls 21 2 2 3 Electronic governor 22 2 2 4 Rotor 28 2 2 5 Screens 28 2 2 6 Tub 29 2 2 7 Slug Buster and Mill Grate 29 2 2 8 Conveyors Lifting and Folding 29 2 2 9 Hydraulic Tilt Platform 30 2 3 Machin...

Page 8: ...ng tub chain tension 46 2 12 Main drive belt adjustment 47 2 13 Sensor test 48 2 14 Belly auger drain covers 49 Section 3 General Maintenance 50 3 1 Lubrication 51 3 2 Hydraulic system 56 3 3 Screens 57 3 4 Hammermill maintenance 58 3 5 Balanced Hammer maintenance and replacement 59 3 6 Dodge Rotor bearing installation 62 3 7 Cleaning the display unit 65 Section 4 Troubleshooting the H 1135 66 4 1...

Page 9: ... VALVE VIEW 1 105 4000598 HYDRAULIC VALVE VIEW 2 106 MACHINE HYDRAULICS SCHEMATIC 107 OIL TANK HYDRAULICS 108 TANDUM PUMP HYDRAULICS 110 AUX VALVE HYD VIEW A 112 AUX VALVE HYD VIEW B 114 AUX VALVE HYD VIEW C 116 TUB ROTATION HYDRAULICS 118 TUB TILT HYDRAULICS 120 BELLY AUGER HYDRAULICS GREASE LINES 1 122 BELLY AUGER HYDRAULICS GREASE LINES 2 123 CONVEYOR LIFT AND FOLD CYLINDER HYDRAULICS 126 CONVE...

Page 10: ...2 OPTION 148 MILL GRATE 9 BAR 2 1 2 150 EAR CORN KIT OPTION 152 GEYSER PLATE OPTION 154 MATERIAL GUIDE ASSEMBLY OPTION 156 DECALS 158 DECAL LOCATIONS 160 H 1135 TUB GRINDER DOCUMENTATION COMMENT FORM 163 FOLDOUTS 5701174 H 1135 MACHINE HARNESS FO 1 5701170 PTO TUB TAIL LIGHTS HARNESS FO 2 ...

Page 11: ...1 H 1 1 3 5 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S H 1135 PTO Driven Tub Grinder Part 1 Operating Instructions TM ...

Page 12: ...onal Inc DuraTech Industries representative before attempting to shred materials other than livestock forage Purpose The purpose of this owner s manual is to explain maintenance requirements and routine adjustments for the most efficient operation of your H 1135 Tub Grinder There is also a trouble shooting section that may help in case of problems in the field Any information not covered in this m...

Page 13: ... responsibility to conduct a training session on the safe operation of the unit for the primary operator s You must also conduct a walk around inspection of all safety instructional decals on the machine itself Decals are illustrated in Part 2 Parts Reference Complete and return the Warranty Registration postcard DuraTech Industries must receive this form before activating the warranty Appendix A ...

Page 14: ...NY PURPOSE OTHER THAN THOSE EXPLAINED IN THE OPERATOR S MANUAL ADVERTISING LITERATURE OR OTHER DURATECH INDUSTRIES WRITTEN MATERIAL PERTAINING TO THE H 1135 TUB GRINDER 1 1 Safety alert symbols Decals are illustrated in Part 2 Parts Reference The safety decals located on your machine contain important and useful information that will help you operate your equipment safely To assure that all decals...

Page 15: ...cates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices DANGER INFORMATION CAUTION WARNING This manual uses the symbols to the right to denote important safety instructions and information The DANGER WARNING and CAUTION symbols are used to denote conditions as stated in the text above Furthermore the t...

Page 16: ...ting but allow complete freedom of movement Avoid loosefitting jackets scarfs neckties jewelry flared or cuffed pants unconfined long hair or anything that could become entangled with the machine Protect your hands with gloves when handling hammers screens etc Heavy duty nonslip gloves improve your grip and protect your hands Good footing is most important Wear sturdy boots with nonslip soles Stee...

Page 17: ...OADING OR INSPECTING MACHINE DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT ALL DRIVELINE GUARDS TRACTOR AND EQUIPMENT SHIELDS IN PLACE DRIVELINES SECURELY ATTACHED AT BOTH ENDS DRIVELINE GUARDS THAT TURN FREELY ON DRIVELINE DANGER OBJECTS THROWN BY MACHINE DO NOT OPERATE WITHOUT WEARING SAFETY GLASSES AND A HARD HAT KEEP UNAUTHORIZED PERSONNEL OUT OF THE GRINDI...

Page 18: ...N 6 KEEP ALL SHIELDS IN PLACE WHILE MACHINE IS OPERATING 7 KEEP HANDS FEET LOOSE CLOTHING ETC AWAY FROM POWER DRIVEN PARTS 8 ALWAYS SHUT OFF MACHINE AND ENGINE BEFORE SERVICING UNCLOGGING INSPECTING OR WORKING NEAR THIS MACHINE FOR ANY REASON ALWAYS PLACE TRANSMISSION IN PARK OR SET PARK BRAKE AND WAIT FOR ALL MOVEMENT TO STOP BEFORE APPROACHING THIS MACHINE WARNING NO RIDERS SERIOUS INJURY COULD ...

Page 19: ...STEM BEFORE REPAIRING OR ADJUSTING OR DISCONNECTING WEAR PROPER HAND AND EYE PROTECTION WHEN SEARCHING FOR LEAKS USE WOOD OR CARDBOARD INSTEAD OF HANDS KEEP ALL COMPONENTS IN GOOD REPAIR WARNING TIPPING HAZARD TO PREVENT SERIOUS INJURY OR DEATH 1 DO NOT Tilt WITH MATERIAL IN TUB 2 DO NOT Tilt ON SLOPED GROUND 3 DO NOT Tilt ON SOFT GROUND 4 DO NOT USE OTHER EQUIPMENT TO ASSIST Tilt WARNING TO PREVE...

Page 20: ...HE PTO SHAFT ON THE TRACTOR TO THE CENTER OF THE DRAWBAR HITCH PIN IS EQUAL TO THE DISTANCE SHOWN IN DIAGRAM SEE OWNER S MANUAL FOR MORE INFORMATION WARNING Moving parts can crush and cut Keep hands clear 6500488 WARNING Noise hazzard Ear protection required 6500489 6500497 CAUTION Do not operate machine unless an approved fire extingisher is installed ...

Page 21: ... observers away from the machine NOTE The difference in the size of the area for side A versus side B Side B is larger Dimensioning the size of this area is not practical The distance a thrown object may travel is dependent on several conditions including but not limited to rotor speed and diameter condition of the hammers style of hammers object mass object shape amount of material in the tub and...

Page 22: ...amount of material in the tub can dampen or stop the object s potential flight Keeping the tub full will reduce the risks Filling the tub at least 1 2 full when starting will reduce the risk Using a geyser plate can help reduce thrown objects A risk may arise when the tub is being emptied such as at the end of the grind Running the engine at slower speeds when starting or finishing the grind will ...

Page 23: ...the requirements contained in this manual See Appendix C Required for Operation page 71 4 Make sure the H 1135 Tub Grinder is in good operating condition and that all protective shields are in place and in proper working order Replace damaged shields before operating 5 Be sure all bystanders and other workers are clear before starting tractor and grinder 6 Make no modifications to the H 1135 Tub G...

Page 24: ...it is possible that your H 1135 may be used in dry areas or the presence of combustibles special precautions should be taken to prevent fires and fire fighting equipment should be readily available NORMAL SHUTDOWN PROCEDURE WARNING For your safety and the safety of others you must use the following normal shutdown procedure before leaving the controls unattended for any reason including servicing ...

Page 25: ...erials coarse first with large opening screens installed in the grinder and then regrind them to the desired consistency by installing smaller opening screens in the grinder Be especially cautious when grinding materials that can burn easily When filling the tub grinder during start up begin by filling the rear of the tub and avoid placing materials on the spinning rotor When material begins to fa...

Page 26: ... can extinguish the fire A 10 extinguisher will last about 15 20 seconds and a 20 extinguisher will last about 20 24 seconds so they will not stop a large fire The fire extinguishers should be at least 10 but the preferred are 20 When using a fire extinguisher use the P A S S method Approach the fire with the wind at your back Pull the pin Aim the spout Squeeze the trigger and Sweep along the base...

Page 27: ...Tongue weight is 1 900 lbs 862 kg 4 Pull PTO apart and attach to transport bracket on the right hand side of the grinder 5 Ensure that hitch jack is stored in the up position 6 Check the turning clearance between H 1135 Tub Grinder and the towing vehicle 7 Connect H 1135 light harness to the towing vehicle 8 Check local ordinances regarding restrictions for H 1135 Tub Grinder travel on your planne...

Page 28: ...e normal shutdown procedure found in Section 2 4 1 of this manual If the unit is still attached to a towing vehicle place the towing vehicle s transmission in park and set the parking emergency brake Relieve all pressure in the hydraulic system before disconnecting hydraulic lines or performing work on the system Make sure all connections are tight and the hoses and lines are in good condition bef...

Page 29: ...t lower temperatures Measures shall be taken by the Purchaser to avoid the harmful effects of occasional condensation Altitude This equipment will operate correctly up to 1000 m 3 280 ft above mean sea level Transportation and Storage This equipment will withstand or has been protected against transportation and storage temperatures of 25 C to 55 C 13 F to 131 F and for short periods up to 70 c 15...

Page 30: ... reaction q Visually examine rotor to see if any parts have excessive wear These parts include shaft plates rods hammers and moveable plate q Check screens and screen hold downs for wear and tightness q Check installation and condition of hammers q Visually examine rotor bearings and mounting bolts q Check all bearings for wear q Check chains and belts for proper tension and condition q Make sure ...

Page 31: ...nveyors Figure 2 1 side view showing operator station and major system components 2 2 2 Overview of Operator s Controls Operator controls include Electronic governor The electronic governor regulates tub rotational speed range Electric hydraulic conveyor switches The first switch controls the up down of the conveyor and the third switch controls the fold unfold of the conveyor One continuous hydra...

Page 32: ...3X with an HFX32 control system will control the Tub and Discharge Conveyor functions of a Tub Grinder Display Start up screen Company logo Screen will show when power is applied to the display for approx 10 sec Loading screen Company logo with loading bar Screen will show right after Start up screen for approx 10 sec ...

Page 33: ...n is pressed the Encoder knob will be linked to the Engine Load setting and the Engine Load icon will change to red in color When the Display Light button is pressed the Encoder knob will be linked to the Display Backlight setting and the Display Light icon will change to red in color The Set Speed button will set the Rotor Speed Max as described later in this manual and will be indicated by a blu...

Page 34: ...b Raise 6 Tub Lower When a button for one of the functions is pressed the corresponding output will be momentarily turned ON and the button will change color When the button is released the output will be turned OFF Interlocks o The Tub Raise output will be de activated if there are pulses detected on the Rotor Speed input An alarm window will show if the Tub Raise button is pressed while the func...

Page 35: ...s the machine has run with the Rotor ON The Grind Hours can be reset using the HFX Service Tool The Service Hours window will display the total number of hours the machine has run with the Rotor ON since the last Service Hours Reset Pressing the Service Hours Reset button will reset the Service Hours window to zero The Job Hours window will display the total number of hours the machine has run wit...

Page 36: ... specified in the Fault Codes table See section 4 2 The ECU electronic control unit column indicates which controller the fault is coming from The SPU suspect parameter number column indicated what function has a fault The OC occurrence count column indicated how many times the fault has occurred The FMI fault mode indicator column indicated the reason for the fault Fault Reset Button The Fault Re...

Page 37: ...is pressed the display changes to the next screen Home Button When the home button is pressed the display will go to the home screen ESC Button When the ESC button is pressed the display will go back to the previous screen or view Encoder When the Encoder button is pressed the display changes to the next screen ...

Page 38: ...e rotor Do not use the tractor PTO brake to stop the rotor Reduce engine speed before disengaging the PTO 2 2 5 Screens All H 1135 Tub Grinders require two screens They come equipped from the factory with a 2 5 cm diameter hole screen and a 3 8 cm diameter hole screen Any combination of hole sizes may be used As a general rule use the largest diameter screens capable of doing the job When using a ...

Page 39: ...es or loose hay use two tub fins bolted in the lower position 2 2 7 Slug Buster and Mill Grate A slug buster or mill grate is installed above the rotor to regulate the amount of material entering the rotor chamber The standard slug buster is used for ideal grinding conditions dry hay The mill grate is used for less than ideal grinding wet hay or tough grasses 2 2 8 Conveyors Lifting and Folding An...

Page 40: ...er is performed using the controls for the tractor which is located on the tractor After using the normal shut down procedures the hopper platform can then be opened WARNING To prevent serious injury or death do not tilt platform on unlevel ground or with material in the tub WARNING For your protection ALWAYS install the tub cylinder stop when the tub is tilted NEVER engage tractor PTO when the tu...

Page 41: ...lement is attached to a tractor with an offset in the drawbar be certain it is in the down position to prevent damage to the IID guarding and the IID telescoping members See Figure 2 3 If this implement is attached to a tractor with 3 point arms the arms must be fully raised and locked in position to prevent damage to the PTO guarding and the telescoping members Adjust the tractor drawbar so the d...

Page 42: ...ines to the tractor 3 Connect electrical lines to tractor CAUTION To insure a safe hook up the H 1135 Tub Grinder and tractor should be connected with a 1 locking pin 2 3 3 How to disconnect from tractor To disconnect the H 1135 from a tractor perform the following steps 1 Park H 1135 Tub Grinder and tractor on a level spot 2 Lower jack to ground place blocks under jack if ground is soft 3 Disconn...

Page 43: ...tor and increase speed to 1000 RPM on the PTO shaft 2 Fill the tub about half full of unground materials before starting tub rotation 3 Start tub 4 Place additional materials in the tub LOOSE HAY The best capacity will be obtained if the tub is consistently kept no less than half full of loose hay When loading the tub place materials slightly to the front rather than directly over the rotor For be...

Page 44: ...nder the heading Options EAR CORN Grinding ear corn requires a special attachment This attachment fits directly over the rotor and uses crossbars in the tub to feed corncobs into the rotor See Appendix B H 1135 Specifications under the heading Options IF LODGING OCCURS Materials may lodge against the side of the tub and not feed down to the rotor If this occurs reverse the tub direction briefly an...

Page 45: ...al in the tub as possible 2 Reduce engine speed to idle 3 Disengage PTO 4 Disengage hydraulics 5 Place transmission in park and set parking brake 6 Shut off tractor engine and remove key 7 Wait for all movement to stop 8 Disconnect PTO driveline from tractor 2 4 2 Emergency Shutdown Procedure Disengage PTO and tractor hydraulics 2 5 Storage 2 5 1 Preparing for storage To prepare the unit for stora...

Page 46: ...t perform the following steps 1 Fold the conveyor 2 Check for local restrictions on towing 2 6 2 Change back to operate To set up H 1135 for operation perform the following steps 1 Connect H 1135 Tub grinder to tractor 2 Connect hydraulic hoses and electrical cable to tractor 3 Lower the discharge conveyor 4 Unfold conveyor to working length 2 5 2 Removing from storage To prepare the unit for use ...

Page 47: ...ng steps 1 Park machine on firm level ground or surface 2 Remove all material from tub 3 Disengage the PTO 3 Clear personnel from work area 4 Raise platform 5 Install tub cylinder stop WARNING For your protection ALWAYS install the tub cylinder stop when the tub is tilted NEVER engage tractor PTO when the tub is raised tub cylinder stop in working position on tub tilt cylinder tub cylinder stop on...

Page 48: ...tput to the output setting indicated by the display Tub Forward indicator on the display will change color from black to red o OFF If the Tub Forward output is active and the system is switched from Manual Mode to Auto Mode while the Rotor Speed input is zero or the Tub Forward button is pressed on the display or radio remote or the Tub Reverse button is pressed on the display Tub Forward output w...

Page 49: ...everse output is de active and the Rotor Speed input is less than zero and the system is in Auto Mode and the Speed Sensor Fault is active The following alarm window will be shown on the display for 3 seconds Tub Reverse o ON If the Tub Reverse button is pressed on the display or radio remote and the Tub Forward output is de active and the Tub Reverse output is de active and either the Rotor Speed...

Page 50: ...de Tub Reverse output will be de activated Tub Speed output will be de activated Tub Reverse indicator on the display will change color from red to black Speed Sensor Fault will be activated o Warning If the Tub Reverse button is pressed on the display and the Tub Forward output is de active and the Tub Reverse output is de active and the Rotor Speed input is less than zero and the system is in Au...

Page 51: ...stable on Home Screen of the display This will be the maximum speed the Tub will operate at and is the same speed used in Manual Mode The Engine Load will be used to reduce the Tub Speed to provide an anti stall function to the rotor This setting will be adjustable on the Home Screen of the display and will be displayed as 0 100 Rotor Speed Max Blue Arrow is the setpoint at which the Tub starts to...

Page 52: ...Engine Load is set to 100 Rotor Speed Min Green Arrow is the setpoint the Tub will slow down to If the Engine Load is set to less than 100 the Tub will still start to slow down at the Rotor Speed Max setpoint but the Tub will be stopped at the Engine Load percentage between the Rotor Speed Max and the Rotor Speed Min Limit Load Example Rotor Speed Max 2 300 rpm Rotor Speed Min Limit 1 400 rpm Engi...

Page 53: ... Forward indicator on the display will change color from red to black If the Conveyor Fwd output is active and the Speed Sensor Fault is active Conveyor Forward output will be de activated after the Conveyor Speed Off Timer expires The Conveyor Speed Off Time can be changed with the Impulse Service Tool Conveyor Forward indicator on the display will change color from red to black The following ala...

Page 54: ...ers on the discharge conveyor are adjustable to allow for belt stretching and tracking If the conveyor belt slows down or stops during operation slippage may be the cause To eliminate slippage tighten the adjusting bolts on the conveyor equally This will help to keep the belt centered on the rollers IMPORTANT Do not overtighten conveyor belts Use only enough tension to eliminate belt slippage ...

Page 55: ...erve conveyor belt tracking from a safe location 4 If further adjustment is required disengage tractor PTO and shut down the machine using the normal shutdown procedure 5 Some adjustment of the drive roller may be required if no improvement is noted by increasing the idler roller tension 6 Repeat steps 1 5 until proper tracking is achieved C If the belt is running to the left side perform the foll...

Page 56: ...S 2 11 Adjusting tub chain tension To adjust the tub chain tension perform the following steps 1 Loosen 4 bolts holding motor mounting plate 2 Turn 2 adjusting bolts to set chain tension 3 Tighten the 4 bolts holding motor mounting plate adjusting bolts lock bolts chain path ...

Page 57: ...flow control valve is located on the side of the discharge conveyor This valve allows the operator to control the speed of the discharge conveyor it will not vary the speed of the belly augers Adjusting the discharge conveyor flow control valve The discharge conveyor flow control valve can be used to slow the discharge conveyor down which is helpful when grinding in windy conditions when loading t...

Page 58: ... 5 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S Figure 2 7 sheave alignment 2 13 Sensor test Set the gap between the sensor and the sprocket to 3 32 2 4 mm Sensor resistance should be 900 ohms 10 ...

Page 59: ... T R U C T I O N S 2 14 Belly auger drain covers Belly auger drain covers should be in the open position to allow any moisture to drain out When grinding small grains the belly auger covers should be in the closed position to keep the grain from spilling out ...

Page 60: ...ure all connections are tight and the hoses and lines are in good condition before applying pressure to the system WARNING Hydraulic fluid escaping under pressure can be invisible and have enough force to penetrate the skin When searching for a suspect leak use a piece of wood or cardboard rather than your hands If injured seek medical attention immediately to prevent serious infection or reaction...

Page 61: ...When operating the H 1135 Tub Grinder during cold weather perform all lubrication after bearings are at operating temperatures BEARING LUBRICATION Bearings operating in the presence of dust and water should contain as much grease as speed will permit since a full bearing with a slight leakage is the best protection against entrance of foreign material In the higher speed ranges too much grease wil...

Page 62: ...52 H 1 1 3 5 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S Lubrication Chart ...

Page 63: ...t rotor bearing lubrication point 1 of 2 Ref 3 Figure 3 2 belly auger bearing lubrication points and rotor bearing lubrication point front rotor bearing lubrication point 2 of 2 Ref 3 Figure 3 3 tub chain idler pivot lubrication point tub chain idler pivot lubrication point Ref 2 belly auger lubrication points Ref 5 ...

Page 64: ...ll wheel bearing lubrication points Figure 3 5 tub pivot lubrication points Figure 3 6 tub roller tub pressure roller and roller chain pressure roller roller chain Ref 12 tub pressure roller Ref 11 jack shaft lubrication points Ref 1 tub pivot lubrication points Ref 4 bull wheel bearing lubrication points Ref 6 ...

Page 65: ...arings 2 of 4 PTO lubrication points Ref 9 discharge conveyor bearing lube points Ref 7 Figure 3 9 discharge conveyor bearings lubrication points 2 of 4 discharge conveyor bearing lube points one on each side of machine Ref 7 conveyor lift pivot lube points one on each side of machine Ref 8 Figure 3 10 conveyor lift pivot lubrication points ...

Page 66: ...y 60 gallons All machines have been pre run at the factory to insure all functions are preforming correctly The hydraulic reservoir contain approximately 60 gallons of hydraulic oil The in tank hydraulic oil filters should be changed after the first 10 hours of operation Change hydraulic oil and filters after the first 100 hours of operation Thereafter change hydraulic oil filters every 500 hours ...

Page 67: ...r death do not tilt platform on unlevel ground or with material in the tub WARNING For your protection ALWAYS install the tub cylinder stop or tub prop when the tub is tilted NEVER engage tractor PTO when the tub is raised a Park machine on level ground or surface b Remove all material from tub c Clear personnel from work area e Raise platform f Install tub cylinder stop 2 Loosen and remove bolts ...

Page 68: ...en designed and manufactured to provide the best compromise between hardness for good wearing qualities and strength for dependability and resistance to breakage WARNING The hammers have been heat treated and any alteration of the hammers by heating grinding resurfacing or any other process can change the mechanical properties of the hammer and make it unsuitable or dangerous to use Because of the...

Page 69: ...ately shut off the power Check to see what is wrong and correct it before starting the mill again Do not mix hammers from two different sets Hammers are balanced per rod and not per hammer Always wear safety glasses when hammers are being installed changed or removed Do not hit hammers during any of the above processes Striking a hammer may cause particles to fly off and become a safety hazard CAU...

Page 70: ...ovable plate to align holes allowing hammer rods to be removed through the rear of rotor 4 Remove one row of hammers and replace with new hammers by assembling the 11 new hammers on the rotor from right to left as positioned in the box 5 Rotate rotor 180 degrees and replace the hammers with the second row of hammers in the box See figure 3 11 Hammer Layout 6 Continue steps 4 and 5 until all the ha...

Page 71: ...61 H 1 1 3 5 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S Figure 3 12 hammer spacing chart for the H 1135 ...

Page 72: ... 908 249 has proven effective in protecting the internal bearing components due to its constant pressure while suit allowing a full or 1 degree of misalignment The patented IMPERIAL system Pat 5 489 156 pulls the bearing on the adapter based upon a predetermined clockwise rotation of the locknut Dismounting is accomplished via counterclockwise rotation of the locknut Keep in mind that the thread o...

Page 73: ...ire position on the shaft 3 Proper locking of this unit to the shaft is based on turning the locknut clockwise 1 1 4 to 1 1 2 turns The turning of the locknut must start from a ZERO reference point This ZERO reference point is defined as the point when the clearance between adapter sleeve shaft and bearing bore has been removed and all surfaces are in metal to metal contact 3A To reach the ZERO Re...

Page 74: ...n adapter sleeve b Find a locknut hole that aligns with a lockplate hole If the closest locknut hole is beyond a lockplate hole then tighten not loosen the locknut to meet a lockplate hole c Insert lockwasher and tighten button head screws to lock assembly Ref Picture 4 6 Bolt down pillow block or flange unit to the structure EXPANSION Pillow Blocks Locknut facing outboard Align pillow block housi...

Page 75: ...P E R A T I N G I N S T R U C T I O N S 3 7 Cleaning the display unit NOTE Do NOT use high pressure when cleaning the display screen unit Using high pressure washers will cause damage to the display screen and is not covered by warranty ...

Page 76: ...66 H 1 1 3 5 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S 4 1 Control parameters for electronic governor Section 4 Troubleshooting the H 1135 ...

Page 77: ...67 H 1 1 3 5 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S 4 1A Monitor parameters for electronic governor 4 2 Fault Codes ...

Page 78: ...68 H 1 1 3 5 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S 4 3 General Troubleshooting ...

Page 79: ...same This warranty does not apply to tires or bearings or any other trade accessories not manufactured by DuraTech Industries International Inc Buyer must rely solely on the existing warranty if any of these respective manufacturers DuraTech Industries International Inc shall not be held liable for damages of any kind direct contingent or consequential to property under this warranty DuraTech Indu...

Page 80: ... Bu hr Grain and shelled corn Up to 3400 Bu hr Rotor Std No of Hammers 88 Hammer Size 2 1 2 x 7 3 4 x 1 2 6 cm x 20 cm x 1 cm Rotor Shaft diameter 3 1 2 in 9 cm stress proof steel Rotor Size 50 in long 26 in diameter with hammers extended Screen Area 2 781 sq in 17 942 sq cm Screens Available inches 1 8 3 16 1 4 3 8 1 2 5 8 3 4 1 1 1 2 2 3 4 5 6 7 8 Round holes 2 3 4 Slotted Holes Feed Delivery 26...

Page 81: ... P E R A T I N G I N S T R U C T I O N S Appendix C Required for operation Tractor 200 to 315 hp 1000 RPM PT0 Shaft Dual Hydraulics double acting control valve 8 GPM 1500 psi 30 31 lpm x 10 345 Kpa See also Section 2 3 1 Tractor Set Up ...

Page 82: ...72 H 1 1 3 5 T U B G R I N D E R O P E R A T I N G I N S T R U C T I O N S A Tradition of Innovation Since 1966 ...

Page 83: ...TM H 1135 PTO Driven Tub Grinder Part 2 Parts Reference 73 ...

Page 84: ...74 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E M A I N F R A M E A S S E M B L Y 1 ...

Page 85: ...X 1 2X2 1 2 26 4800085 1 BOLT HEX 1 2X1 27 4800089 1 BOLT HEX 3 8X4 28 4800107 2 PIN HAIR 1 8 9 29 4800114 2 BOLT HEX 1 2X2 30 4800142 2 BOLT HEX 3 8X1 3 4 31 4800147 2 BOLT HEX 5 16X7 8 32 4800203 8 PIN COT 5 32X2 33 4800251 8 BOLT HEX 1 2X2 1 4 NC 34 4800277 8 BOLT HEX 1 4X1 35 4800546 2 BOLT HEX 1X5 NC 36 4800601 2 BOLT HEX 1X9 NC 37 4900001 13 NUT HEX 1 2 NC 38 4900002 20 NUT HEX 3 8 NC 39 490...

Page 86: ...76 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E M A I N F R A M E A S S E M B L Y 2 ...

Page 87: ...X 1 2X2 1 2 26 4800085 1 BOLT HEX 1 2X1 27 4800089 1 BOLT HEX 3 8X4 28 4800107 2 PIN HAIR 1 8 9 29 4800114 2 BOLT HEX 1 2X2 30 4800142 2 BOLT HEX 3 8X1 3 4 31 4800147 2 BOLT HEX 5 16X7 8 32 4800203 8 PIN COT 5 32X2 33 4800251 8 BOLT HEX 1 2X2 1 4 NC 34 4800277 8 BOLT HEX 1 4X1 35 4800546 2 BOLT HEX 1X5 NC 36 4800601 2 BOLT HEX 1X9 NC 37 4900001 13 NUT HEX 1 2 NC 38 4900002 20 NUT HEX 3 8 NC 39 490...

Page 88: ...78 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E H I T C H A S S E M B L Y ...

Page 89: ...X5 9 4800082 1 BOLT HEX 1 2X1 1 2 10 4800248 1 BOLT HEX 3 4X6 11 4800283 6 BOLT HEX 3 4X2 1 4 12 4800492 1 BOLT HEX 3 4X5 1 2 GR8 NC 13 4800908 2 BOLT CRG 1 2X1 14 4800980 1 BOLT HEX 1X2 1 2 GR5 NC 15 4900001 3 NUT HEX 1 2 NC 16 4900004 4 NUT HEX 3 4 NC 17 4900014 1 NUT TPLCK 1 2 NC 18 4900139 2 NUT TPLCK 3 4 GR8 NC 19 5000004 1 WASH FLAT 1 2 20 5000005 14 WASH FLAT 3 4 21 5000006 3 WASH LOCK 1 2 ...

Page 90: ...80 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E P L A T F O R M A S S E M B L Y ...

Page 91: ...SHLD TUB REAR 18 4502642 1 FRM PLFRM TILT 1130 RTR REAR 19 4703727 4 DOOR SHLD TUB 20 4800003 66 BOLT HEX 3 8X1 21 4800098 14 BOLT HEX 3 8X1 1 4 NC 22 4800146 4 BOLT HEX 3 8X2 23 4800914 8 BOLT FLG SERR 3 8X1 1 4 NC 24 4900002 70 NUT HEX 3 8 NC 25 4900023 4 NUT TPLCK 3 8 NC 26 4900083 8 NUT INSERT 3 8 LONG 0 15 0 312 418 CD 27 4900142 8 NUT TPLCK 5 16 NC 28 5000001 148 WASH FLAT 3 8 29 5000019 70 ...

Page 92: ...82 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E P L A T F O R M A S S E M B L Y D E T A I L A ...

Page 93: ... 2 MNT SHLD TUB REAR 18 4502642 1 FRM PLFRM TILT 1130 RTR REAR 19 4703727 4 DOOR SHLD TUB 20 4800003 66 BOLT HEX 3 8X1 21 4800098 14 BOLT HEX 3 8X1 1 4 NC 22 4800146 4 BOLT HEX 3 8X2 23 4800914 8 BOLT FLG SERR 3 8X1 1 4 NC 24 4900002 70 NUT HEX 3 8 NC 25 4900023 4 NUT TPLCK 3 8 NC 26 4900083 8 NUT INSERT 3 8 LONG 0 15 0 312 418 CD 27 4900142 8 NUT TPLCK 5 16 NC 28 5000001 148 WASH FLAT 3 8 29 5000...

Page 94: ...84 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E B U L L W H E E L A S S E M B L Y ...

Page 95: ...02419 1 ADJ WHL BLL 15 4502425 1 CAP TNSNR WHL BLL 16 4800140 2 BOLT HEX 1X3 NC 17 4800155 2 BOLT HEX 5 8X7 18 4800295 2 BOLT HEX 3 4X7 19 4800546 1 BOLT HEX 1X5 NC 20 4800647 1 BOLT HEX 1X4 NC 21 4900004 4 NUT HEX 3 4 NC 22 4900005 2 NUT HEX 5 8 NC 23 4900031 1 NUT HEX 1 NC 24 4900104 1 NUT JAM 3 4 NC 25 4900127 3 NUT TPLCK 1 NC 26 5000002 4 WASH FLAT 5 8 27 5000003 2 WASH LOCK 5 8 28 5000005 4 W...

Page 96: ...86 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E R O T O R A S S E M B L Y ...

Page 97: ... 19 4900022 4 NUT HEX 7 8 NC 20 5000004 5 WASH FLAT 1 2 21 5000006 13 WASH LOCK 1 2 22 5000098 8 WASH FLAT 7 8 23 5000106 4 WASH LOCK 7 8 24 5200262 1 set HMMR FORGED 1 1 4 SET H1130 1 SET 88 HAMMERS 25 5300105 8 ROD HMMR 1 1 4X50 26 5400062 2 SCRN 4HL 1 4 H1100 27 6200024 1 KEY SQ 3 4X4 28 6200035 4 KEY RECT 1 2X5 8X6 1 4 4502984 RTR ASSY 50X1 1 4ROD 1135 ALLCAST 4502985 RTR BASE 50X1 1 4ROD 1135...

Page 98: ...88 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E P U M P D R I V E L I N E ...

Page 99: ...4502617 4 SEAL ADJ SHFT RTR 13 4502665 1 BRKT PUMP 14 4502784 1 SPKT SNSR 15 4502785 1 BRKT SENSOR 16 4502796 1 SPKT 60 B 20 2 7 16 5 8KW 17 4705461 1 SHFT JACK PUMPDRIVE 18 4800063 4 BOLT HEX 3 4X4 19 4800082 2 BOLT HEX 1 2X1 1 2 20 4800098 2 BOLT HEX 3 8X1 1 4 NC 21 4800114 2 BOLT HEX 1 2X2 22 4900001 4 NUT HEX 1 2 NC 23 4900002 2 NUT HEX 3 8 NC 24 4900004 4 NUT HEX 3 4 NC 25 5000004 4 WASH FLAT...

Page 100: ...90 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E 3 6 0 0 9 0 7 D R I V E L I N E ...

Page 101: ... T S R E F E R E N C E ITEM PART QTY PART DESCRIPTION 3 6 0 0 9 0 7 D R I V E L I N E 1 3600152 2 FLANGE YOKE 1710 2 3600153 1 SLIP YOKE 1710 3 3600154 1 YOKE SHAFT 1710 4 3600155 2 JOURNAL AND BEARING KIT 1710 3600907 DRLIN COMP 19 25 1710 ...

Page 102: ...92 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E T U B D R I V E A S S E M B L Y ...

Page 103: ... 2 BRKT RLLR TNSN 10 4501707 1 BRKT MTR DRV TUB 11 4502642 1 FRM PLFRM TILT 1130 RTR REAR 12 4703168 2 BRKT RLLR TNSN 13 4703713 1 WASH MTR ORBIT 14 4800011 4 BOLT HEX 3 4X3 1 2 15 4800013 4 BOLT HEX 5 16X1 16 4800115 8 BOLT HEX 3 4X2 1 2 17 4800196 4 BOLT HEX 5 8X2 3 4 18 4800575 1 BOLT HEX 1 2X1 1 2 NF 19 4900003 4 NUT HEX 5 16 NC 20 4900004 14 NUT HEX 3 4 NC 21 4900005 4 NUT HEX 5 8 NC 22 50000...

Page 104: ...94 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E T U B A S S E M B L Y ...

Page 105: ...R E F E R E N C E ITEM PART QTY PART DESCRIPTION T U B A S S E M B L Y 1 4502346 1 TUB H1100 TTH CNTNS 2 4502409 1 AGTTR TUB FIN 10 3 4502410 1 AGTTR TUB FIN 14 4 4800106 6 BOLT HEX 5 8X1 1 2 5 4900005 6 NUT HEX 5 8 NC 6 5000003 6 WASH LOCK 5 8 ...

Page 106: ...96 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E B E L L Y A U G E R A S S E M B L Y ...

Page 107: ...12 4502755 1 BRKT MTR DRIVE 13 4800018 4 BOLT HEX 1 2X1 1 4 14 4800053 16 BOLT CRG 3 8X1 NC 15 4800061 2 BOLT CRG 1 2X1 1 2 NC 16 4800079 4 BOLT HEX 5 8X2 1 2 17 4800106 4 BOLT HEX 5 8X1 1 2 18 4800178 4 BOLT HEX 1 2X1 3 4 19 4800334 4 BOLT CRG 1 2X2 NC 20 4801232 8 BOLT CRG 5 8X2 1 2 21 4900001 14 NUT HEX 1 2 NC 22 4900002 16 NUT HEX 3 8 NC 23 4900005 12 NUT HEX 5 8 NC 24 4900032 2 NUT WING 3 8 N...

Page 108: ...98 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E L O W E R D I S C H A R G E C O N V E Y O R A S S E M B L Y ...

Page 109: ...TRNSTN CNVYR RGHT 8 4701528 1 BRKT ADJ TRACKING CNVYR DISCH 9 4701529 1 HOOK ROD ADJ BELT CNVYR DISCH 10 4704067 2 PL SEAL BRG 11 4800003 14 BOLT HEX 3 8X1 12 4801303 2 BOLT HEX 3 4X2 3 4 13 4800178 8 BOLT HEX 1 2X1 3 4 14 4800203 8 PIN COT 5 32X2 15 4800351 1 BOLT HEX 1 2X2 3 4 16 4900001 8 NUT HEX 1 2 NC 17 4900002 14 NUT HEX 3 8 NC 18 4900139 2 NUT TPLCK 3 4 GR8 NC 19 5000001 28 WASH FLAT 3 8 2...

Page 110: ...100 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E U P P E R D I S C H A R G E C O N V E Y O R A S S E M B L Y ...

Page 111: ... 6 4502811 1 BRKT ARM TORQUE 7 4702204 2 STRAP REINF GUIDE BRG CNVYR 8 4702205 2 BOLT ADJ RLLR DRV CNVYR 9 4704099 2 BMPR CNVYR DISCH 10 4800082 2 BOLT HEX 1 2X1 1 2 11 4800098 4 BOLT HEX 3 8X1 1 4 NC 12 4800114 2 BOLT HEX 1 2X2 13 4801198 4 SCR LAG 3 8X1 1 2 14 4900001 4 NUT HEX 1 2 NC 15 4900002 4 NUT HEX 3 8 NC 16 4900005 2 NUT HEX 5 8 NC 17 4900012 2 NUT TPLCK 5 8 NC 18 4900110 4 NUT FLG SERR ...

Page 112: ...102 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E H Y D R A U L I C O I L T A N K A S S E M B L Y ...

Page 113: ...AUGE FLTR 25PSI 1 8NPTF COLOR CODED 5 4400067 2 FLTR SCRN 2 1 2MORX1 7 8FOR 30GPM ST30 100RV3 6 4400071 1 VENT W LOCK CAP HYD 7 4502424 2 BELT CUSH TNK OIL 60GAL 8 4502799 1 TANK OIL 60GAL 9 4800082 4 BOLT HEX 1 2X1 1 2 10 4900014 4 NUT TPLCK 1 2 NC 11 5000004 8 WASH FLAT 1 2 12 7500615 1 GAUGE LEVEL 10 W THERMOMETER 4502526 TANK OIL ASSY H1030 WEAR PARTS 4400074 FLTR ELMT 10MIC INTANK 4400158 FLT...

Page 114: ...04 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E T A N D U M H Y D R A U L I C P U M P ITEM PART NO QTY PART DESCRIPTION 1 4200142 1 PUMP HYD TNDM 1 78CIDX1 3CID 4200161 PUMP SEAL KIT 4200142 ...

Page 115: ...RT N OPEN 2WAY 2POS 8 4000550 4 VALVE HYD CART 5WAY 3POS 9 4000552 1 VALVE HYD CART N O POPPET 10 4000553 1 VALVE CART VENTED PRESS BLOCK EV10 11 4000555 2 VALVE HYD CART 4POS3WAY PILOTED 12 4000556 1 VALVE HYD CART COMP 80PSI 13 4000557 1 VALVE HYD SOL 12V E70 DTZ W DIODE 14 4000558 2 VALVE HYD SOL 12V E08 DTZ W DIODE 15 4000559 1 VALVE HYD CART PRESS COMP 160PSI 16 4000560 1 VALVE HYD CART PROPO...

Page 116: ...RT N OPEN 2WAY 2POS 8 4000550 4 VALVE HYD CART 5WAY 3POS 9 4000552 1 VALVE HYD CART N O POPPET 10 4000553 1 VALVE CART VENTED PRESS BLOCK EV10 11 4000555 2 VALVE HYD CART 4POS3WAY PILOTED 12 4000556 1 VALVE HYD CART COMP 80PSI 13 4000557 1 VALVE HYD SOL 12V E70 DTZ W DIODE 14 4000558 2 VALVE HYD SOL 12V E08 DTZ W DIODE 15 4000559 1 VALVE HYD CART PRESS COMP 160PSI 16 4000560 1 VALVE HYD CART PROPO...

Page 117: ...107 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E M A C H I N E H Y D R A U L I C S S C H E M A T I C ...

Page 118: ...108 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E O I L T A N K H Y D R A U L I C S ...

Page 119: ...DPT 6 3800808 3 FTG 1 7 8MORX1 5 8MJIC ST 7 3801030 1 FTG 1 5 8FJIC CAP 8 4000601 1 VLV CHECK POPPET 9 16MJIC 9 4400043 1 FILTER HYDRAULIC RETURN IN TANK ELEMENT 4400074 10 4502799 1 TANK OIL 60GAL 11 3701595 1 HOSE HYD 1 1 4X49 1 5 8FJICX1 5 8FJIC SUPPLY PORT FRONT PUMP TO RIGHT TANK PORT SCREEN 12 3701567 1 HOSE HYD 1 1 4X74 1 5 16FJCX1 5 8FJC90DEG T PORT AUX VALVE TO TANK 13 3701728 1 HOSE HYD ...

Page 120: ...110 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E T A N D U M P U M P H Y D R A U L I C S ...

Page 121: ...ORX1 1 16MJIC 45 4 3800741 1 FTG 1 5 8MORX1 5 8MJIC 90 5 4200142 1 PUMP HYD TNDM 1 78CIDX1 3CID 6 3701595 1 HOSE HYD 1 1 4X49 1 5 8FJICX1 5 8FJIC SUPPLY PORT FRONT PUMP TO RIGHT TANK PORT SCREEN 7 3701595 1 HOSE HYD 1 1 4X49 1 5 8FJICX1 5 8FJIC SUPPLY PORT REAR PUMP TO LEFT TANK SCREEN 8 3701764 1 HOSE HYD 3 4X53 1 1 16FJCX1 1 16FJC PUMP TO P1 PORT AUX VALVE 9 3701765 1 HOSE HYD 3 4X62 1 1 16FJC90...

Page 122: ...112 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E A U X V A L V E H Y D V I E W A ...

Page 123: ...FOR QUICK CPLR MALE 2 3800696 2 FTG 7 8MORX3 4MJIC 90 3 3800757 1 FTG 9 16MORX9 16MJIC 90 4 4000598 1 VLV HYD AUX BLK MFLD 12V 5 3700985 1 HOSE HYD 1 2X144 3 4MORX3 8FJICS TRACTOR TO IN PORT AUX VALVE 6 3700985 1 HOSE HYD 1 2X144 3 4MORX3 8FJICS TRACTOR TO OUT PORT AUX VALVE 7 3701728 1 HOSE HYD 3 8X80 3 4FJC90X9 16FJC DR PORT AUX VALVE TO TANK ...

Page 124: ...114 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E A U X V A L V E H Y D V I E W B ...

Page 125: ...01337 2 CLMP HOSE CUSH 3 4 8 3701567 1 HOSE HYD 1 1 4X74 1 5 16FJCX1 5 8FJC90DEG T PORT AUX VALVE TO TANK FILTER 9 3701423 1 HOSE HYD 3 4X36 1 1 16FJC90X1 1 16FJC MC PORT AUX VALVE TO MOTOR PORT B BELLY AUGER 10 3701767 1 HOSE HYD 3 8X40 9 16FJICX7 16FJIC 90WH MDR PORT TO BELLY ORBIT 11 3701575 1 HOSE HYD 3 4X184 1 1 16FJC90X1 1 16FJC MD PORT AUX VALVE TO EX PORT CONV FLOW CONTROL VALVE 12 3701764...

Page 126: ...116 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E A U X V A L V E H Y D V I E W C ...

Page 127: ...1 HOSE HYD 3 8X124 9 16FJICS PORT 3A AUX VALVE TO 4TH FROM REAR ON CONVEYOR BLOCK BOTTOM 5 3701761 1 HOSE HYD 3 8X124 9 16FJICS PORT 3B AUX VALVE TO 3RD FROM REAR ON CONVEYOR BLOCK BOTTOM 6 3701761 1 HOSE HYD 3 8X124 9 16FJICS PORT 4A AUX VALVE TO 2ND FROM REAR ON CONVEYOR BLOCK BOTTOM 7 3701761 1 HOSE HYD 3 8X124 9 16FJICS PORT 4B AUX VALVE TO REAR PORT ON CONVEYOR BLOCK BOTTOM A U X V A L V E H ...

Page 128: ...118 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E T U B R O T A T I O N H Y D R A U L I C S ...

Page 129: ...8 2 FTG 1 5 16MORX3 4MJIC ADPT 3 4000598 1 VLV HYD AUX BLK MFLD 12V 4 4200121 1 MTR HYD 40 6 1000 2 1 4 1 5 16FOR 5 3701566 1 HOSE HYD 1 2X175 3 4FJICSX3 4FJIC45 PORT MA AUX VALVE TO UPPER PORT ORBIT MOTOR 6 3701566 1 HOSE HYD 1 2X175 3 4FJICSX3 4FJIC45 PORT MB AUX VALVE TO LOWER PORT ORBIT MOTOR T U B R O T A T I O N H Y D R A U L I C S ...

Page 130: ...120 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E T U B T I L T H Y D R A U L I C S ...

Page 131: ...4MORX9 16MJIC 90 2 3800757 2 FTG 9 16MORX9 16MJIC 90 3 3800844 1 FTG 3 4MOR ORIFICE 0 062 4 4000598 1 VLV HYD AUX BLK MFLD 12V 5 4100144 1 CYL HYD 4X30 1 3 4 ROD CLEVIS ENDS O RING PORTS 6 3701479 1 HOSE HYD 3 8X50 9 16FJIC 2A PORT AUX VALVE TO ROD END TUB TILT CYL 7 3701407 1 HOSE HYD 3 8X26 9 16FJICS 2B PORT AUX VALVE TO BASE END TUB TILT CYL ...

Page 132: ...122 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E B E L L Y A U G E R H Y D R A U L I C S G R E A S E L I N E S 1 ...

Page 133: ...123 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E B E L L Y A U G E R H Y D R A U L I C S G R E A S E L I N E S 2 ...

Page 134: ...124 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E A Tradition of Innovation Since 1966 ...

Page 135: ...O CASE DRAIN LEFT ORBIT MOTOR 7 3701187 1 HOSE HYD 3 4X35 1 1 16FJC90X1 1 16FJC PORT B AUGER MOTOR TO CF FIXED FLOW CONTROL 8 3701481 1 HOSE HYD 3 4X203 1 1 16FJCX1 1 16FJC PORT A AUGER MOTOR TO IN PORT CINV FLOW CONTROL 9 3701480 1 HOSE HYD 1 4X57 7 16FJICX9 16FJIC CASE DRAIN ORBIT MOTOR TO RUN OF TEES 10 2000587 2 BRG FLG 2 BLT SSCRW 11 2000588 2 BRG FLG 2 1 2 4 BLT D LOCK 12 3800280 1 FTG 1 1 1...

Page 136: ...126 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E C O N V E Y O R L I F T A N D F O L D C Y L I N D E R H Y D R A U L I C S ...

Page 137: ...700989 1 HOSE HYD 3 8X53 9 16FJICS ROD END LEFT LIFT CYLINDER TO REAR PORT FRONT DIVIDER BLOCK 12 3700913 1 HOSE HYD 3 8X34 9 16FJICS CAP END LEFT LIFT CYLINDER TO FRONT PORT FRONT DIVIDER BLOCK 13 3700989 1 HOSE HYD 3 8X53 9 16FJICS ROD END RIGHT LIFT CYLINDER TO REAR PORT FRONT DIVIDER BLOCK 14 3700913 1 HOSE HYD 3 8X34 9 16FJICS CAP ENF RIGHT LIFT CYLINDER TO FRONT PORT FRONT DIVIDER BLOCK 15 3...

Page 138: ...128 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E C O N V E Y O R F L O W C O N T R O L V A L V E H Y D R A U L I C S ...

Page 139: ...30 MAN 4 7501337 13 CLMP HOSE CUSH 3 8 5 3701481 1 HOSE HYD 3 4X203 1 1 16FJCX1 1 16FJC PORT A AUGER ORBIT TO IN PORT CONVEYOR FLOW CONTROL VALVE 6 3700968 1 HOSE HYD 3 4X238 1 1 16FJCX1 1 16FJC CF PORT CONVEYOR FLOW CONTROL TO PORT B CONVEYOR ORBIT 7 3700992 1 HOSE HYD 3 4X236 1 1 16FJX1 1 16FJC45DEG PORT A CONVEYOR ORBIT TO EX PORT ON DISCHARGE CONVEYOR FLOW CONTROL VALVE 8 3700993 1 HOSE HYD 3 ...

Page 140: ...130 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E D I S C H A R G E C O N V E Y O R O R B I T M O T O R H Y D R A U L I C S ...

Page 141: ...S 1 3800527 1 FTG 7 8MORX1 1 16MJIC ST 2 3800669 1 FTG MORXMJIC 45 3 3900014 1 MTR HYD 9 6 2000 1 1 4SH 4 7501337 5 CLMP HOSE CUSH 3 8 5 3700968 1 HOSE HYD 3 4X238 1 1 16FJCX1 1 16FJC CF PORT CONVEYOR FLOW CONTROL TO PORT B CONVEYOR ORBIT 6 3700992 1 HOSE HYD 3 4X236 1 1 16FJX1 1 16FJC45DEG PORT A CONVEYOR ORBIT TO EX PORT ON DISCHARGE CONVEYOR FLOW CAONTROL VALVE ...

Page 142: ...132 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E P R E S S U R E G A U G E S ...

Page 143: ... G E S 1 3800381 2 GAUGE 3000PSI REAR STEM 2 3800758 2 FTG 9 16MJICX1 4FP ADPT 3 3800763 2 FTG 7 16MORX9 16MJIC ST 4 4000598 1 VLV HYD AUX BLK MFLD 12V 5 3701766 1 HOSE HYD 3 8X65 9 16FJC90X9 16FJC CNVYR PRESSURE GAUGE TO G1 AUX VALVE 6 3701766 1 HOSE HYD 3 8X65 9 16FJC90X9 16FJC TUB PRESSURE GAUGE TO G2 AUX VALVE ...

Page 144: ...134 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E W H E E L S A N D H U B S ...

Page 145: ...4 2900126 1 HUB H817 CUP OUTER 5 2900127 1 CUP INNER WHL HUB 48510 6 2900128 1 HUB H817 CONE INNER 7 2900140 1 HUB 8 BOLT W RACES W NUTS 8 2900130 1 CAP DUST H817 9 2900131 1 SEAL GREASE H817 10 4900053 1 NUT CASTLE 1 1 4 NF 11 4900114 8 NUT TAPER WHEEL 5 8 NF 12 5000065 1 WASH 2 5OD 1 25ID 224 13 8101600 1 SPNDL 2800 2600861 WHL ASSY 16 5SLX16 1 14PLY INCLUDES 1 2 2900140 HUB 8 BOLT COMP H 817 IN...

Page 146: ...136 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E O R B I T M O T O R ...

Page 147: ... G R I N D E R P A R T S R E F E R E N C E ITEM PART QTY PART DESCRIPTION O R B I T M O T O R 3 3900014 1 MTR HYD 9 6 2000 1 1 4SH 1 6200004 1 KEY SQ 5 16X1 1 2 2 3900011 1 MTG FLG 2000 SER 4 7501005 1 KIT SEAL 2000ORBIT ...

Page 148: ...SS BRG 77E WSLR 2 3600741 1 YOKE 77E 1 3 4 LOCK AUTO 3 3600775 1 LOCK SAFTY SLD KIT 1 3 4 77E 4 3600852 1 JOINT TUBE 77E 3600831 5 3600853 1 YOKE SHAFT 77E 3600831 6 3600854 1 GUARD PTO 1 3 4 77E 20SPLN OUTER 7 3600855 1 GUARD PTO 1 3 4 77E 20SPLN INNER 8 3600856 1 YOKE TUBE SLEEVE 77E 3600831 9 3600871 1 PTO HALF TRACTOR 3600831 10 3600873 1 PTO HALF MACHINE 3600831 3600832 ...

Page 149: ...N C E 3 6 0 0 8 3 2 P T O A S S E M B L Y ITEM PART QTY PART DESCRIPTION 3600832 PTO COMP 77E 21SP 1 3 8 1 3600738 2 CROSS BRG 77E WSLR 2 3600777 1 LOCK SAFTY SLD KIT 1 3 8 77E 3 3600872 1 PTO HALF TRACTOR 3600832 4 3600873 1 PTO HALF MACHINE 3600831 3600832 ...

Page 150: ...6 5000094 1 5 8 WASHER SPINDLE 7 4900112 1 NUT SLOT 5 8 NF 8 2900064 1 DUST CAP 9 4500088 1 PRESSURE DRUM 10 2900056 1 OUTER CUP 11 NA 1 ORDER 2900057 12 3000025 1 PRESSURE ROLLER SPINDLE 10 14 4800172 1 1 8 X 2 COTTER PIN 15 2900010 5 1 2 NF X 1 1 4 WHEEL STUD BOLT 16 4900094 5 1 2 NF WHEEL BOLT 13 16 O D 17 5000004 5 WASH FLAT 1 2 2900057 HUB 5 BOLT 985 COMPLETE W BEARINGS SEAL DUST CAP includes...

Page 151: ...R I N G A S S E M B L Y ITEM PART QTY PART DESCRIPTION 1 1200013 1 RLLR TUB 1 1 2 W O FLANGE 2 2000584 2 BRG CYL 1 1 2 DLOK 3 4702007 1 BRG PB RLLR TUB ASY W BRGINSRT 4704069 RLLR TUB ASSY STEEL CAST INCLUDES 1 2 3 NOT SHOWN 4800930 4 BOLT FLG SERR 1 2X2 NC 4900100 4 NUT FLG TPLCK 1 2 NC ...

Page 152: ...142 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E H Y D R A U L I C C Y L I N D E R S E A L S A N D O T H E R I T E M S ...

Page 153: ...HYD 4X30 1 3 4 ROD 5 4100184 1 PISTON CYL HYD 4X30 1 3 4 ROD 4100219 4100175 CYL HYD 3X36 PARALLEL CLEV 7 8FOR R6 30HB2 36 1 4100143 1 KIT SEAL CYL HYD 3X24 2 4100132 1 YOKE ON 1 25 RAM ON 2 5 3 4100174 1 ROD CYL HYD 1 1 2 3X36 4 4100102 1 GLAND CYL HYD 3 W 1 1 2 ROD 5 4100104 1 PISTON CYL HYD 3 RAM 4100261 CYL HYD 3X20 1 1 2ROD PAR 1 4100289 1 KIT SEAL CYL HYD 3X20 3 4100291 1 CYL HYD ROD 1 1 2 3...

Page 154: ...144 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E E L E C T R I C A L P A R T S ...

Page 155: ...00009 4 NUT HEX 1 4 NC 3 5000024 4 WASH LOCK 1 4 4 5700329 1 SWITCH RCKR PLUG 5 5700333 2 SWITCH RCKR MNT PNL MTPL 6 5700547 1 SWITCH RCKR DPST 12V 2LIT 15A LATCH W RASED BRCKT 7 5701189 1 CNTRL HFX32 8 5701234 1 DSPLY WACH OPUS A3X NOT SHOWN 4300089 1 SNSR PROX M12X60 4502789 1 SHIM CNTRLLR 4801439 4 BOLT HEX M5X12 0 8P 5701073 1 KIT MNT DASH WACHENDORF ...

Page 156: ...146 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E G R A I N H O P P E R 1 O P T I O N ...

Page 157: ...02853 KIT FLAP GRAIN HPPR Grain Hopper Option Installation 1 Orient tub so that two interior tub angles are centered in front of cylinder box 2 Bolt front Item 2 and rear Item 3 covers to grain hopper with hardware Check to see that hopper baffle orientation is correct 3 Place rounded end of hopper tight against the tub seal ring 4 Check to see the hopper is centered side to side over rotor 5 Dril...

Page 158: ...148 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E G R A I N H O P P E R 2 O P T I O N ...

Page 159: ...2 DECAL INFO GRAIN HPPR NOT SHOWN 4502853 KIT FLAP GRAIN HPPR Grain Hopper Option Installation 1 Orient tub so that two interior tub angles are centered in front of cylinder box 2 Bolt front Item 2 and rear Item 3 covers to grain hopper with hardware Check to see that hopper baffle orientation is correct 3 Place rounded end of hopper tight against the tub seal ring 4 Check to see the hopper is cen...

Page 160: ...150 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E M I L L G R A T E 9 B A R 2 1 2 ...

Page 161: ... 4502832 1 PL SIDE GRATE MILL 3 4502834 1 PL SIDE GRATE MILL 9 BAR 4 4800010 12 BOLT HEX 5 8X2 5 4800070 18 BOLT HEX 1 2X2 1 2 6 4800351 9 BOLT HEX 1 2X2 3 4 7 4900001 27 NUT HEX 1 2 NC 8 4900005 12 NUT HEX 5 8 NC 9 5000002 24 WASH FLAT 5 8 10 5000003 12 WASH LOCK 5 8 11 5000004 18 WASH FLAT 1 2 12 5000006 27 WASH LOCK 1 2 4502284 GRATE MILL 9BAR 2 1 2 ASSY ...

Page 162: ...152 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E E A R C O R N K I T O P T I O N ...

Page 163: ...NUT HEX 1 2 NC 6 5000004 8 WASH FLAT 1 2 7 5000006 4 WASH LOCK 1 2 4501053 AGTTR EAR_CORN KIT H1130 H1100E DEALER_INSTALLED The Ear Corn Attachment is designed specifically for grinding ear corn It should not be used when grinding hay other bulk materials or small grains This attachment fits directly over the rotor and bolts to the tub platform Agitator bars inside the tub move ear corn to the rot...

Page 164: ...154 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E G E Y S E R P L A T E O P T I O N ...

Page 165: ...E R E N C E ITEM PART QTY PART DESCRIPTION G E Y S E R P L A T E O P T I O N 1 4502642 1 FRM PLFRM TILT 1130 RTR REAR 2 4502839 1 PL GEYSER 9 BAR 3 4800010 6 BOLT HEX 5 8X2 4 4900005 6 NUT HEX 5 8 NC 5 5000002 12 WASH FLAT 5 8 6 5000003 6 WASH LOCK 5 8 ...

Page 166: ...156 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E M A T E R I A L G U I D E A S S E M B L Y O P T I O N ...

Page 167: ...B L Y O P T I O N 1 4501616 1 DEFL GUIDE MATL CNVY UPPR 2 4501617 1 GUIDE MATL CNVY UPPR 24 3 4501618 1 BELT GUIDE MATL CNVYR UPPR 4 4800013 18 BOLT HEX 5 16X1 5 4800559 2 PIN LYNCH 5 16X2 1 2 W SQ WIRE KEEPER 6 4900003 18 NUT HEX 5 16 NC 7 5000022 18 WASH LOCK 5 16 8 5000023 16 WASH FLAT 5 16 4501609 GUIDE DSCH CNVYR 24 KIT 1150 ...

Page 168: ... R E F E R E N C E D E C A L S 6500020 6500040 6500041 6500043 6500363 6500056 6500085 6500220 6500082 6500282 6500283 6500214 6500209 6500124 6500245 6500440 H 1135 6500591 6500417 6500418 6500576 6500456 6500118 6500339 6500489 6500497 6500052 ...

Page 169: ...GO BIGBITE UNVRSL 13 6500417 9 DECAL GREASE 10 HRS 14 6500418 1 DECAL GREASE 10 HRS 15 6500432 1 DECAL CNVYR H1130 GP50 16 6500433 1 DECAL CNVYR OFF ON H1130 17 6500440 1 DECAL CAUT ADJ_DRWBAR 16 20 18 6500456 1 DECAL PRESSURE 19 6500489 1 DECAL WARN PPE HEARING 20 6500497 1 DECAL EXTINGUISHER FIRE 21 6500532 2 DECAL LOGO STRPNG BLK RED W BARS 22 6500550 1 DECAL NOTICE DISPLAY CLEANING 23 6500576 ...

Page 170: ...R P A R T S R E F E R E N C E D E C A L L O C A T I O N S 6500052 6500220 6500043 6500283 6500041 6500118 6500489 6500576 6500497 6500417 6500363 6500245 6500591 6500020 6500363 6500085 6500440 6500020 6500591 6500245 6500082 6500056 ...

Page 171: ...161 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E D E C A L L O C A T I O N S 6500043 6500040 6500056 6500082 6500282 6500124 6500209 6500040 ...

Page 172: ...162 H 1 1 3 5 T U B G R I N D E R P A R T S R E F E R E N C E D E C A L L O C A T I O N S 6500576 6500339 6500418 6500418 6500214 6500215 ...

Page 173: ..._____________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ _________________________...

Page 174: ...N C E Please fill out the delivery report on the following pages The white copy is to be returned to The yellow copy is the dealer copy the pink copy is to be retained by the customer DuraTech Industries International Inc P O Box 1940 Jamestown ND 58402 1940 ...

Page 175: ...H 1135 TUB GRINDER PARTS REFERENCE FO 1 5701174 H 1135 MACHINE HARNESS ...

Page 176: ...H 1135 TUB GRINDER PARTS REFERENCE FO 2 5701170 PTO TUB TAIL LIGHTS HARNESS ...

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