Hawker Life IQ Technical Manual Download Page 4

DESCRIPTION

INTRODUCTION

The Life IQ

TM

range of chargers is designed to recharge 24V, 36 V, 48 V 

or 80 V batteries, depending on the version supplied, from a single-
phase or 3-phase main supply. The microprocessor-controlled unit 
automatically recognises the battery (voltage, capacity, charge level, etc.) 
and very effectively analyses its condition for optimum handling. Several
charging profiles are available (vented lead/acid batteries, VRLA batteries
(Hawker XFC

TM

), gel batteries or Water Less

®

batteries) depending on the 

configuration selected by the user. The capability for desulphation, 
equalisation and refresh charging is also included.

FEATURES 

The Life IQ chargers are:

fitted as standard with: 

A wide LCD display with a five colour backlight indicating the status
of the charger (Waiting, On charge, Fault, Battery charged)

Wireless communication with the battery controller, Wi-IQ

®

. This

communication allows optimisation of the charge and automatic
adjustment of the charger to the battery according to temperature,
capacity and technology (vented, VRLA …). Communication 
occurs during the charge to analyse the battery temperature and
compen sate for any loss in the output cables.

A real time clock allows the management of charging at a precise
time of day (for example, to use off-peak electricity tariffs), for 
equalising periods (for example: the user can configure an 
equalisation charge once or several times a week as required).

Anti arcing system for safe disconnection during the charge.     

A USB interface enables the connection of a USB stick to 
download all data stored in the charger.

optionally fitted with: 

Ethernet interface for remote management of the  charger.

EXTERNAL COMPONENTS

Presented below:

Single phase model

3 phases model

Ref.

Function

1.

Ventilation louvres.

2.

Display and control panel

3.

AC input cable.

4.

Battery cable.

5.

Wall mounting frame.

6.

Case retaining screw.

7.

Navigation button – Stop/Start button of the charger 

8.

USB 

9.

Option connector (Electro-valve, BSI, Ethernet…).

Figure 1:

Principal components of the charger.

CONTROL PANEL

Incorporates the Display and the Control Panel. See Chapters “The
Menus” and ”Using the charger” to get more detailed information.

LCD Display

The display is fitted with 5 different colours indicating the status of the
charger: 

Functions of keys

The keys offer the following general functions:

Key

Function

Navigation in the menu. 
Start/End of list (Press 2 seconds)   

The central button is equipped with 
a two-coloured LED Green/Red 
(Green: charger is waiting, Red charger 
operating)

GREEN/RED

Stop or Start of charge

Selection of active menu or validation
of value stored

Cancel the value stored 
(Press 2 seconds) 

Start an equalisation charge.
Access to a sub-menu.

Access to the menus (press 3 seconds)
Close the window.

4

FUNCTION

Waiting status until battery connected

Battery on charge

Alternating, on charge indicating a defect
pump or overdischarge or thermal fault

Battery charged

Charger faults DF1, DF2, DF3, TH

Alternating, battery charged with defect
pump or overdischarge

002

COLOUR

Dark blue

Light blue

Light blue

Orange

Green

Red

Green Orange 

001

Summary of Contents for Life IQ

Page 1: ...1 Technical Manual GB Hawker Life IQTM Single phase and 3 phase chargers ...

Page 2: ...irectly in contact with water Must be used only within the temperature range specified in the technical specifications Internal connection torques must be checked once a year Must not be installed on a surface subject to high vibration levels proximity of motors compressors etc Must not be installed close to the batteries in order to avoid any gassing that could damage it prematurely Must not be i...

Page 3: ...ansmits battery parameters to the charger in order to optimise the charge and to manage the charge and discharge data Communicated parameters are Temperature battery capacity warnings water level voltage balance voltage charging status The Wi IQ also transmits data of the battery temperature during the charging process and will possibly stop the charge if the temperature is too high Charging profi...

Page 4: ...m for safe disconnection during the charge A USB interface enables the connection of a USB stick to download all data stored in the charger optionally fitted with Ethernet interface for remote management of the charger EXTERNAL COMPONENTS Presented below Single phase model 3 phases model Ref Function 1 Ventilation louvres 2 Display and control panel 3 AC input cable 4 Battery cable 5 Wall mounting...

Page 5: ...e battery temperature will be analysed during the charge if it increases too much the charger will stop to prevent any possible damage High temperature Defines the safety limit in high temperatures Without Wi IQ not used With Wi IQ If the battery temperature during the charge reaches the programmed limit the charger will stop the charge and wait until the temperature decreases Charge Profile For s...

Page 6: ... Region Selects the format for date metric imperial units for temperature and length Contrast Modifies the display contrast level Change Password Changes the password PASSWORD Manages a password to limit access to charger menu INFORMATION Gives information on the software version memory and time clock USING THE CHARGER UNPACKING The charger is delivered with the following 2m AC mains cable 3m DC b...

Page 7: ... be 230V AC single phase or 400V AC 3 phase and must be connected using a suitable plug and adequately sized circuit breaker not included Current requirements in Amps are indicated on the charger information plate Battery output It is essential to ensure correct polarity However reversed polarity will result in blowing the output fuse inability to charge and the fault code DF2 to be displayed See ...

Page 8: ...to the connected battery and counts down the time remaining until the effective charge begins Ref Without Wi IQ With Wi IQ 1 Charger status CHARGE AVAIL DEFAULT EQUAL possible pump fault or DF4 2 Alternating display of battery voltage voltage per cell Ah restored charging time remaining charging time percentage of battery charge 3 Set up operating battery T C Battery temperature and and battery ca...

Page 9: ...vel DF PUMP Fault in the air circuit Check the proper operation of of the electrolyte the pump via the menu circulation system Option Option test Check the air circuit pump tubes If this fault occurs the charger will adapt the battery charging profile for a safe optimised charge TH Thermal problem in Verify the correct operation of charger resulting in the fans check for too high charge interrupti...

Page 10: ...closely with our customers and suppliers to identify development opportunities Our bias for rapid innovation means we get new products to market fast EnerSys s integrated sales and service network is dedicated to providing our customers with the best solutions and after sales support for their business Whether you require 1 battery or a complete fleet of batteries chargers a battery handling syste...

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