Hawker Life IQ Technical Manual Download Page 2

CONTENTS

AIMS OF THIS MANUAL................................................................................2

INFORMATION................................................................................................ 2

WARRANTY..................................................................................................... 2

RECOMMENDATIONS....................................................................................2

ELECTRICAL SAFETY..................................................................................... 2

LIMITATIONS OF USE.................................................................................... 3

PRODUCT RECYCLING – DESTRUCTION.....................................................3

MODIFICATIONS AND IMPROVEMENTS .....................................................3

RECEIVING – STORAGE.................................................................................3

SPARE PARTS................................................................................................ 3

INFORMATION PLATE................................................................................... 3

GLOSSARY...................................................................................................... 3

EEC DECLARATION OF CONFORMITY......................................................... 3

DESCRIPTION.............................................................................................

4

INTRODUCTION............................................................................................. 4

FEATURES...................................................................................................... 4

EXTERNAL COMPONENTS........................................................................... 4

CONTROL PANEL........................................................................................... 4

THE MENUS................................................................................................... 5

ACCESS TO THE MENUS.............................................................................. 5

MEMORISED DATA........................................................................................ 5

STATUS........................................................................................................... 5

USB................................................................................................................. 5

CONFIGURATION........................................................................................... 5

PARAMETERS................................................................................................. 6

PASSWORD.................................................................................................... 6

INFORMATION............................................................................................... 6

USING THE CHARGER................................................................................... 6

UNPACKING.................................................................................................... 6

MECHANICAL INSTALLATION...................................................................... 6

ELECTRICAL CONNECTIONS........................................................................ 7

FACTORY SETUP............................................................................................ 8

CHARGING THE BATTERY............................................................................. 8

HISTORICAL DATA PER CHARGE ................................................................ 9

CHARGER HISTORICAL DATA....................................................................... 9

MESSAGES AND FAULT CODES................................................................. 9

INFORMATION

GOALS OF THIS MANUAL

This manual is aimed at any authorized personnel wanting to use a 
single phase and 3-phase 

Life IQ

TM

charger to recharge lead acid 

motive power batteries (vented, Hawker XFC

TM

, Gel or Water Less

®

/

Water Less

®

20 ranges) 

This manual contains information on:

Charger functionality.

Use and setting of charger parameters.

Technical specifications of the Life IQ chargers.

EnerSys

®

intends to provide clear and simple information in this manual,

and assumes no responsibility for misunderstanding or improper inter-
pretation of the information.
The owner of the equipment is required to preserve this manual during
the life of the equipment and to transfer said manual to any subsequent
purchaser.

WARRANTY

Warranty is offered by the  manufacturer based on local regulations.
Please contact your local distributor for further information.

RECOMMENDATIONS

Recommendations for safe operation

This manual should be carefully read, prior to using the equipment, 
by anyone intending to use the charger. The Life IQ:

Must not have its air circulation impaired in any way, primarily
around the air inlet areas. 

Dust accumulation must be removed every 12 months.

Must be used within its protection norms, and never be directly in
contact with water. 

Must be used only within the temperature range specified in the
technical specifications. 

Internal connection torques must be checked once a year.

Must not be installed on a surface subject to high vibration levels
(proximity of motors, compressors, etc.).

Must not be installed close to the batteries in order to avoid any 
gassing that could damage it prematurely.

Must not be installed in arduous environments such as:
•  Harbour applications (saline air)
•  Close to cold stores
•  External locations with exposure to wind and rain.

Operator safety

All proper precautions must be observed when the equipment is used 
in areas where accidents are possible. Ensure proper ventilation when
the charger is used with lead-acid batteries, due to gassing. 
Never disconnect the battery during the charging process.

General warnings

Requirements for use:

The equipment must be properly grounded (earthed).

The input voltage must match the charger requirements.

The battery voltage must match the charger’s capabilities.

The battery capacity is within the charger’s range.

ELECTRICAL SAFETY

Safety regulations and requirements must be observed.

Safety devices installed on the electrical supply to the chargers must be
of the proper type and rating. It is important to ensure that only fuses of
the proper capacity be used, should they need to be replaced. 

This charger meets the Class 1 Electrical Safety requirements, and 
therefore needs to be properly grounded during installation. It must be
connected to a power supply equipped with a ground cable, and the
ground connection should be as short as possible. 

The equipment must be totally disconnected from all power sources
(main supply and battery) before it can be opened for inspection or 
servicing. The battery can only be disconnected 

after

the STOP/START

button has been pushed. Access to the inside of the charger should be
restricted to authorized maintenance personnel. 

Please consult a qualified factory representative about any problems or
questions related to the installation of this unit.

2

Technical manual Life IQ

TM

- Single phase and 3-phase chargers

Summary of Contents for Life IQ

Page 1: ...1 Technical Manual GB Hawker Life IQTM Single phase and 3 phase chargers ...

Page 2: ...irectly in contact with water Must be used only within the temperature range specified in the technical specifications Internal connection torques must be checked once a year Must not be installed on a surface subject to high vibration levels proximity of motors compressors etc Must not be installed close to the batteries in order to avoid any gassing that could damage it prematurely Must not be i...

Page 3: ...ansmits battery parameters to the charger in order to optimise the charge and to manage the charge and discharge data Communicated parameters are Temperature battery capacity warnings water level voltage balance voltage charging status The Wi IQ also transmits data of the battery temperature during the charging process and will possibly stop the charge if the temperature is too high Charging profi...

Page 4: ...m for safe disconnection during the charge A USB interface enables the connection of a USB stick to download all data stored in the charger optionally fitted with Ethernet interface for remote management of the charger EXTERNAL COMPONENTS Presented below Single phase model 3 phases model Ref Function 1 Ventilation louvres 2 Display and control panel 3 AC input cable 4 Battery cable 5 Wall mounting...

Page 5: ...e battery temperature will be analysed during the charge if it increases too much the charger will stop to prevent any possible damage High temperature Defines the safety limit in high temperatures Without Wi IQ not used With Wi IQ If the battery temperature during the charge reaches the programmed limit the charger will stop the charge and wait until the temperature decreases Charge Profile For s...

Page 6: ... Region Selects the format for date metric imperial units for temperature and length Contrast Modifies the display contrast level Change Password Changes the password PASSWORD Manages a password to limit access to charger menu INFORMATION Gives information on the software version memory and time clock USING THE CHARGER UNPACKING The charger is delivered with the following 2m AC mains cable 3m DC b...

Page 7: ... be 230V AC single phase or 400V AC 3 phase and must be connected using a suitable plug and adequately sized circuit breaker not included Current requirements in Amps are indicated on the charger information plate Battery output It is essential to ensure correct polarity However reversed polarity will result in blowing the output fuse inability to charge and the fault code DF2 to be displayed See ...

Page 8: ...to the connected battery and counts down the time remaining until the effective charge begins Ref Without Wi IQ With Wi IQ 1 Charger status CHARGE AVAIL DEFAULT EQUAL possible pump fault or DF4 2 Alternating display of battery voltage voltage per cell Ah restored charging time remaining charging time percentage of battery charge 3 Set up operating battery T C Battery temperature and and battery ca...

Page 9: ...vel DF PUMP Fault in the air circuit Check the proper operation of of the electrolyte the pump via the menu circulation system Option Option test Check the air circuit pump tubes If this fault occurs the charger will adapt the battery charging profile for a safe optimised charge TH Thermal problem in Verify the correct operation of charger resulting in the fans check for too high charge interrupti...

Page 10: ...closely with our customers and suppliers to identify development opportunities Our bias for rapid innovation means we get new products to market fast EnerSys s integrated sales and service network is dedicated to providing our customers with the best solutions and after sales support for their business Whether you require 1 battery or a complete fleet of batteries chargers a battery handling syste...

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