Instructions Manual
High-pressure piston pumps
XLT IEX – XLT HT IEX series
Cod. doc. M.I.XLTIEX-XLTHTIEX
Rev.
0
Page 2 of 32
This Manual is the property of the Manufacturer; any reproduction in any form, even partial, is prohibited.
INDEX
1
GENERAL INFORMATION ........................................................................................................................................... 3
1.1
Structure of the Manual .................................................................................................................................... 3
1.1.1
Purpose and contents .................................................................................................................................. 3
1.1.2
Who the manual is for .................................................................................................................................. 3
1.1.3
Storage ......................................................................................................................................................... 4
1.1.4
Symbols used in the manual ........................................................................................................................ 4
1.2
Manufacturer ..................................................................................................................................................... 4
1.3
Assistance Centres ............................................................................................................................................. 4
1.4
Certification and CE Marking – Declaration of Incorporation ............................................................................ 5
1.5
Warranty ............................................................................................................................................................ 6
2
GENERAL DESCRIPTION .............................................................................................................................................. 7
2.1
Main parts .......................................................................................................................................................... 8
2.1.1
Layout dimensions .................................................................................................................................. 9
2.2
Operating Conditions ......................................................................................................................................... 9
2.3
Vibration ............................................................................................................................................................ 9
2.4
Noise .................................................................................................................................................................. 9
2.5
High temperatures ........................................................................................................................................... 10
2.6
Stability ............................................................................................................................................................ 10
2.7
Pressurised fluids ............................................................................................................................................. 10
3
SAFETY ...................................................................................................................................................................... 11
3.1
General safety information .............................................................................................................................. 11
3.2
Residual risks.................................................................................................................................................... 11
3.3
Personal protection equipment ....................................................................................................................... 12
3.4
Safe working procedures ................................................................................................................................. 12
3.4.1
Safety when using the pump ................................................................................................................ 12
3.4.2
Safety when using high pressure circuits.............................................................................................. 13
3.4.3
Rules of conduct regarding the use of high pressure lance .................................................................. 13
3.5
Safety during handling and lifting .................................................................................................................... 13
3.5.1
Description of the packing; unpacking and transport .......................................................................... 14
3.6
Safety during Maintenance Work .................................................................................................................... 14
3.7
Products used .................................................................................................................................................. 14
3.8
Specifications Plates ........................................................................................................................................ 15
3.9
First Aid ............................................................................................................................................................ 15
3.9.1
What to do if someone needs First Aid ...................................................................................................... 16
3.9.2
Emergency phone call ................................................................................................................................ 16
3.9.3
Sprains and breaks ..................................................................................................................................... 16
3.9.4
Bleeding ...................................................................................................................................................... 16
4
DESIGNATED USE ..................................................................................................................................................... 17
4.1
Envisaged Use .................................................................................................................................................. 17
4.2
Prohibited Uses ................................................................................................................................................ 17
5
FITTING AND INSTALLATION .................................................................................................................................... 18
5.1
Setting-up by the Purchaser / Operator .......................................................................................................... 19
5.2
What to do before starting up the pump for the first time ............................................................................. 20
5.3
Long periods of downtime ............................................................................................................................... 20
5.4
Operating the pump ........................................................................................................................................ 20
6
MAINTENANCE ......................................................................................................................................................... 26
6.1
General maintenance ...................................................................................................................................... 26
7
DIAGNOSTICS ........................................................................................................................................................... 28
7.1
Trouble Shooting.............................................................................................................................................. 28
8
DISMANTLING AND DISPOSURE ............................................................................................................................... 29
9
SPARE PARTS ............................................................................................................................................................ 29
10
ANNEXES .................................................................................................................................................................. 29
