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INSTRUCTION MANUAL

Version 001-18

ORIGINAL INSTRUCTIONS

HIGH PRESSURE POSITIVE DISPLACEMENT PISTON PUMPS

SERIES XLT IEX – XLT HT IEX

LEUCO S.p.A

Via Pietro Colletta, 20

42124 Reggio Emilia (RE) – ITALY

Tel. +39 0522/923011

Fax +39 0522/923030

This manual and associated information can be downloaded from the website:

www.hawkspumps.com

This manual is an integral part of the product and should always be made available to any persons using it

Summary of Contents for XLT HT IEX Series

Page 1: ...IEX XLT HT IEX LEUCO S p A Via Pietro Colletta 20 42124 Reggio Emilia RE ITALY Tel 39 0522 923011 Fax 39 0522 923030 This manual and associated information can be downloaded from the website www hawks...

Page 2: ...isks 11 3 3 Personal protection equipment 12 3 4 Safe working procedures 12 3 4 1 Safety when using the pump 12 3 4 2 Safety when using high pressure circuits 13 3 4 3 Rules of conduct regarding the u...

Page 3: ...T HT IEX high pressure piston pumps These instructions must be followed by the assembler end user in order to prevent the risk of causing effective ignition sources in potentially explosive atmosphere...

Page 4: ...tes danger due to the presence of mechanical parts in movement e g transmission shaft reducers etc SYMBOL MEANING COMMENT WARNING SAFETY INFORMATION Indicates a warning or a note on key functions or u...

Page 5: ...and have been designed and constructed in accordance with Directive 2014 34 EU The EC mark refers to this Directive because in accordance with the Machinery Directive 2006 42 EC these pumps are classi...

Page 6: ...or replacement of any faulty products shall be carried out solely in accordance with the methods set forth herein and LEUCO S p A may not be held liable for any other losses damage or expenses includi...

Page 7: ...of the engine should be at least 30 more than the specification shown in the catalogue The power consumed by the pump in KW is the product of Power Volume l min x Pressure bar 520 LIST OF MODELS SERI...

Page 8: ...KSHAFT E CONNECTING ROD F PLUNGER relative components G OIL LEVEL INDICATOR H DELIVERY VALVE I SUCTION VALVE More details on the parts can be found in the exploded views attached to this manual ATTACH...

Page 9: ...Series from 10 C to 50 C Room temperature XLT HT IEX Series from 10 C to 40 C Storage temperature from 0 C to 50 C Humidity from 20 to 80 Max fluid temperature XLT IEX Series 65 C Max fluid temperatu...

Page 10: ...oves and overalls 2 6 Stability The XLT IEX XLTI HT IEX series of pumps are supplied with the necessary instructions to guarantee a stable and safe assembly in the machine system that will incorporate...

Page 11: ...with prior authorisation from the Manufacturer Do not allow unauthorised personnel to do any work on the equipment Do not wear rings a wristwatch jewellery loose garments or items such as ties or sca...

Page 12: ...Employer may decide to use additional safety equipment after assessing any risks and considering any changes made to the production processes 3 4 Safe working procedures To reduce the consequences of...

Page 13: ...ss of responsibility and precautions The operator must always acquire appropriate personal protective equipment helmet with protective visor waterproof overalls and rubber boots that guarantee good gr...

Page 14: ...epending on the final destination by road rail sea or air The packing materials should be anchored properly to the vehicle used for transport to prevent uncontrolled movement Failure to comply with th...

Page 15: ...ations plate and or label on the machine containing information and or warnings FACSIMILE Specification plate on the machine Additional signs on the machine 3 9 First Aid Some standard First Aid proce...

Page 16: ...n gets the best possible assistance 3 9 3 Sprains and breaks Treating sprains and breaks immobilise the affected limb in the same position it is in after the trauma using a splint or bandage and tryin...

Page 17: ...es Only trained qualified personnel who have read and understood the information provided in this manual are authorised to use the pump Do not start up the pump unless the machine incorporating it has...

Page 18: ...that there are as few bottlenecks on this pipe as possible elbows T couplings reductions etc Each junction on the suction pipe must be sealed properly with Teflon tape or a similar product to avoid l...

Page 19: ...he pump is coupled with an electric motor the motor must be conforming with Directive 2014 34 EU and must be suitable for use in the same areas as the pump It must also have a suitable protection leve...

Page 20: ...ure all the devices it contains work properly After starting up the pump aid priming by keeping the delivery line open lance Do not let the pump run dry this can result in rapid seal wear and invalida...

Page 21: ...short seal life The pump should not be used at higher pressures or speeds of rotation than those shown on the product s specifications plate SPECIFIC INFORMATION FOR XLT HT IEX SERIES The chart below...

Page 22: ...ure and flow rate factor The table shows an example pump with Pmax 100 bar and Flow rate 15 l min Select the pressure value in the first line and move down the table until the flow rate factor that is...

Page 23: ...tructions Manual High pressure piston pumps XLT XLTI ATEX series Cod doc M I 01 Rev 0 Page 23 of 32 This Manual is the property of the Manufacturer any reproduction in any form even partial is prohibi...

Page 24: ...tructions Manual High pressure piston pumps XLT XLTI ATEX series Cod doc M I 01 Rev 0 Page 24 of 32 This Manual is the property of the Manufacturer any reproduction in any form even partial is prohibi...

Page 25: ...tructions Manual High pressure piston pumps XLT XLTI ATEX series Cod doc M I 01 Rev 0 Page 25 of 32 This Manual is the property of the Manufacturer any reproduction in any form even partial is prohibi...

Page 26: ...llowing the preventive maintenance schedule below CONTROL DAILY WEEKLY 50 H 500 H 1000 H 1500 H CLEAN FILTERS X OIL LEVEL CONDITION X OIL WATER LEAKS X HYDRAULIC SYSTEM X 1ST OIL CHANGE X REPLACE OIL...

Page 27: ...of the pump body see subsection 2 1 letter G Top up with oil if necessary as instructed in subsection 3 7 through the oil plug located on the top of the pump body see subsection 2 1 letter C Replacing...

Page 28: ...f the suction pipe and replace if necessary with a larger diameter pipe Pressure control valve is not set or working properly Calibrate the valve Worn plunger seals Check the status of the seat of the...

Page 29: ...cerning occupational hazards All parts should be separated after removal based on the materials they consist of Do not discard materials that are harmful for the environment such as gaskets and lubric...

Page 30: ...e piston pumps XLT XLTI ATEX series Cod doc M I 01 Rev 0 Page 30 of 32 This Manual is the property of the Manufacturer any reproduction in any form even partial is prohibited ATTACHMENT I Declaration...

Page 31: ...e piston pumps XLT XLTI ATEX series Cod doc M I 01 Rev 0 Page 31 of 32 This Manual is the property of the Manufacturer any reproduction in any form even partial is prohibited ATTACHMENT II Technical s...

Page 32: ...umps XLT XLTI ATEX series Cod doc M I 01 Rev 0 Page 32 of 32 This Manual is the property of the Manufacturer any reproduction in any form even partial is prohibited ATTACHMENT III Coupling systems Fla...

Page 33: ...d nor distributed to any third person without our written approval We will reserve all rights exclusively for our intellectual properties 41 3 10 H8 0 0 022 n 1 6 5 n11 8x n 61 n 24 200 n 54 5 64 123...

Page 34: ...distributed to any third person without our written approval We will reserve all rights exclusively for our intellectual properties 4x M16x2 n300 FLANGIA FLANGE H160 1 099 532 0 GIUNTO FLEXIBLE COUPLI...

Page 35: ...irective ROHS 2002 95 must be guaranted Tratt Superficiale surface treatment Tolleranze generali general tolerances Tolleranze tolerances DIN ISO 8015 Superficie surface DIN ISO 1302 Profondit depth T...

Page 36: ...rdness mm HRc MR 06 07 16 Visto checked by Disegnatore drawn by Data date CODICE drawing number Vecchia Codifica Old Part Number 1 1 Scala scale 0204 79 FP dimensions in mm LEUCO S p A Rev 01 Foglio s...

Page 37: ...escription Sabbiatura Sandblasting Durezza hardness mm HRc MR 13 07 16 Visto checked by Disegnatore drawn by Data date CODICE drawing number Vecchia Codifica Old Part Number 1 1 Scala scale 0204 82 FP...

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Page 39: ...e 16 26 8 5 63 3x45 n 45 sformo 1 94 sformo 1 R 3 R 3 30 30 8 H8 0 0 022 27 3 0 0 2 3 2 3 2 3 2 6 n6 12x 1x45 R1 16 8 5 20 6 M 1x45 Assenza di bave sulla cava chiavetta No burrs on keyways 24 n 0 015...

Page 40: ...scritto This page must not be dublicated nor distributed to any third person without our written approval We will reserve all rights exclusively for our intellectual properties La conformit con la ve...

Page 41: ......

Page 42: ...N 050 032 Constituent substances e g EU directive ROHS 2002 95 must be guaranted Tratt Superficiale surface treatment Tolleranze generali general tolerances Tolleranze tolerances DIN ISO 8015 Superfic...

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