Havis-Shields Kwik-Kit KK-100-06 Install Instructions Manual Download | Manualshive

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KK-XXX-06_INST_8-07

8

KWIK KIT LAYOUT

Diamond plate floor and ceiling sections are not shown for detail purposes.

3

rd

Compartment ceiling

Item #12

Rear bulkhead/door assembly

Item #6

3

rd

Compartment

Bulkhead/door assembly

Item #11

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Summary of Contents for Kwik-Kit KK-100-06

Page 1: ...ceiling 8 8 x 3 8 Phillips flat head screw GSM33179 Vent plates dome lights 32 x Phillips flat head machine screw GSM33078 Wall Bench extension 25 x Hex head bolt GSM33001 3rd divider 3rd ceiling 25 F...

Page 2: ...kit For product support visit the Install Instructions Section of our website at http havis com Installation Installation html email technicalsupport havis com or call 1 800 524 9900 If this is your f...

Page 3: ...wn in photo Measure seven inches 7 from rear center of trim and cut straight line full width Jig saw works well for this step After plastic trim is cut and back in it s original location you must meas...

Page 4: ...liner as this will aid in sound deadening insulation 3 PASSENGER WINDOW VAN PREPARATIONS Note Kwik Kits are recommended for Cargo Vans The installer must determine modifications to the interior of a w...

Page 5: ...d pallet 5 With all hardware removed the remaining sections should match the sub assemblies on the following pages 1 Remove clear shrink wrap covering from prisoner transport assembly 2 This is the 3r...

Page 6: ...KK XXX 06_INST_8 07 6 Remove all black hardware from assembled unit This will give you the subassemblies as they are shown on the following pages...

Page 7: ...iver Side Bench Wall Front bulkhead wing section Driver side ceiling Item 7 Center Divider Item 5 Passenger Side Rear Bench Wall 3rd Compartment Bulkhead Wing section Item 2 Front Bulkhead minus drive...

Page 8: ...T_8 07 8 KWIK KIT LAYOUT Diamond plate floor and ceiling sections are not shown for detail purposes 3rd Compartment ceiling Item 12 Rear bulkhead door assembly Item 6 3rd Compartment Bulkhead door ass...

Page 9: ...ness For neatness of wiring route all cables down driver side B pillar If going under hood for power to console drill hole at location above 1 Hole B Pillar If optional Power Vent s KK PVENT was order...

Page 10: ...aching Front Bulkhead to Bench Wall assemblies Item 3 Item 2 Place Passenger side Bench Wall assembly into van so bench rests on wheel well Remove Emergency Exit Hatch from Front Bulkhead to ease inst...

Page 11: ...late Floors between Bench Wall assemblies and Front bulkhead Place cardboard along side of bench while positioning the floor to avoid scratching the bench Item 4 13 Be careful that exposed wires are n...

Page 12: ...hoses wires etc Note These components will be hard to access once ceiling is mounted Remove all slack from hoses to maximize airflow Item 7 8 Item 7 8 Route dome light wires HVAC hoses video cables e...

Page 13: ...et with rear passenger side ceiling This is the most difficult section to install due to aligning all 3 materials Be sure to do this step prior to attaching any part of ceilings or 3rd compartment div...

Page 14: ...frame assembly Item 11 Note It is recommended to put edge molding on the OEM door opening on the passenger side to avoid damaging the Kwik kit door Loosely bolt Rear Bulkhead Doorframe at the door hin...

Page 15: ...ver side Rear Doorframe to vehicle e shown above doorfram 8 inches Lower Passenger Side rear Measurement from passenger side Rear Doorframe to vehicle doorframe shown above Cut door gasket with utilit...

Page 16: ...6 Position Driver side Ceiling section to mate with Bench Wall assembly Pre drill 5 32 holes into Ceiling using Bench Wall assembly holes as a guide With unit positioned according to measurements on p...

Page 17: ...to van floor Item 4 through 1 into van floor Attach to wood floor or rubber floor mat using 10 x 1 Phillips pan head sheet metal screws Through Item 4 1 van floor Be Sure Floor Is Square To Benches Bu...

Page 18: ...located just to the left of the doors hinge as shown above Item 11 to van floor Item 11 to van floor Attach the doorframe to the vehicle using 10 x 1 Phillips pan head sheet metal screws Item 11 Secu...

Page 19: ...ing 8 x Phillips machine screws and keps nuts Silicone all seems and joints This will allow the unit to be hosed out In the upper corner of each side of the 3rd Compartment Doorframe are small filler...

Page 20: ...KK XXX 06_INST_8 07 20 Optional Storage Compartment Sold Seperatley FINAL INSTALLATION PHOTOS Optional Storage Compartment Sold Separately...

Page 21: ...KK XXX 06_INST_8 07 21 PT VIDEO X C VS 1800 ECO w C TCB 7 C 3090 7 KK RLL KK PVENT KR CCL 1 KR DL PRISONER TRANSPORT OPTIONS All SOLD SEPERATLEY...

Page 22: ...Bench Wall 2 Passenger side Bench Wall 3 Front Bulkhead 4 Diamond plate Floor 5 Divider 6 Rear Bulkhead Doorframe 7 Driver side Ceiling 8 Passenger side Rear Ceiling 9 3rd Compartment Bulkhead 10 3rd...

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