background image

22

 

Installation/Operation & Maintenance Manual 
HFL4140E 4-POST ALIGNMENT LIFT

 

Chapter 7   TROUBLESHOOTING 

Troubleshooting  and  possible  repairs  require 
absolute  compliance  with  ALL  THE  SAFETY 

PRECAUTIONS  indicated  in 

Chapter

 

“MAINTENANCE” 

and 

Chapter 3 “SAFETY”

 

Problem 

Possible cause 

Solution 

The  lift  does  not  rise  when 
the   pushbutton   is   pressed 
(motor does not run). 

■ 

Burnt fuse 

■ 

Line current does not arrive 

■ 

Malfunction in the electric plant: 

        -broken limit switch 
        -burnt motor 

■ 

Replace fuse 

■ 

Connect again 

■ 

Call Service Centre 

The  lift  does  not  rise  when 
the   pushbutton   is   pressed 
(motor runs) 

■ 

Note enough oil 

■ 

Drain solenoid valve opened 

■ 

Max. pressure valve working 

■ 

Leaks in the hydraulic circuit 

■ 

Fill up oil level 

■ 

Check manual outlet or change it.  

■ 

Check  the   load  and  adjust  the 
valve 

■ 

Repair the line 

Lift   continues   to   rise   after 
having   released   the   up 
pushbutton. 

■ 

Faulty pushbutton. 

■ 

Unplug  the  lift  and  call  service 
center. 

Lift does not descent 

■ 

Foreign object 

■ 

Solenoid valve blocked 

■ 

Malfunction in the electric plant 

■ 

Carriages  still  lean  on  security 
devices 

■ 

Block valves have tripped.  

■ 

Remove object 

■ 

Change it (Call service center) 

■ 

Call service center 

■ 

Make   the   correct   descent 
sequence  

 

Repair   the   hydraulic   circuit 
damage. 

 

The  lift  does  not  rise  to  the 
maximum height

 

 

Oil is not enough

 

 

Add oil into the power unit oil tank

 

After having released the up 
pushbutton, the lift stops and 
lowers slowly

 

■ 

Drain   valve   does   not   close 
because it is dirty. 

■ 

Defective drain valve. 

■ 

At the same time, set the rise and 
descent   movements,   to   clean 
valve. 

 

Change (Call service center)

 

The   power   unit   motor 
overheats

 

■ 

Motor malfunction 

■ 

Wrong voltage 

■ 

Call service center 

 

Check voltage

 

Power unit pump is noisy

 

■ 

Dirty oil 

■ 

Wrong assembling 

■ 

Change oil 

 

Call service center

 

Oil leakage from cylinder

 

■ 

Damage gaskets 

 

Dirt in the plant

 

■ 

Change the damaged gaskets 

■ 

Clean all parts 

 

Check   the   valves   are   not 
damaged. 

 

Table 3

 

Summary of Contents for HFL4140E

Page 1: ...this manual before operation You must read and understand the precautions for safety to protect your safety and any damage to your property ELECTRO HYDRAULIC 4 POST LIFT Installation Operation Mainte...

Page 2: ......

Page 3: ...r model HFL4140E As for the assurance of safety in design and construction of car lift read this Manual first Please make sure that this manual is delivered to end users for their implementation of sa...

Page 4: ......

Page 5: ...ASSEMBLY OF MOVABLE STRUCTURE PLATFORM 4 2 POST ASSEMBLY 4 3 HYDRAULIC SYSTEM CONNECTION 4 4 ELECTRICAL SYSTEM CONNECTION 4 5 CABLE PRE ADJUSTMENT 4 6 SECURE THE POSTS TO THE GROUND 4 7 INSTALLING THE...

Page 6: ...ii Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT APPENDIX B HYDRAULIC DIAGRAM APPENDIX C ELECTRICAL WIRING DIAGRAM APPENDIX D SPARE PARTS 24 25 26 TABLE OF CONTENTS...

Page 7: ...he lift including the area reserved for the operator with the control panel The operator side is opposite the vehicle access side Rear side it is the side opposed the operator s one with the lift acce...

Page 8: ...oss pieces are fitted with the following parts Return pulleys Fig 54 for the lift cable Mechanical safety devices wedges Fig 5 1 and Fig 5 2 The wedge Fig 5 2 will engage automatically during lifting...

Page 9: ...access ramps Fig 6 4 pivoted to the platforms automatically reach a vertical position when the platforms lift thereby securing the vehicle also from the access end The following components are located...

Page 10: ...4 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT Chapter 2 SPECIFICATIONS 2 1 OVERALL DIMENSION Fig 8 Overall Dimension...

Page 11: ...The hydraulic oil reservoir is filled with mineral oil to ISO DIN 6743 4 contamination category no higher than class 18 15 according to ISO 4406 such as IP 2 2 TECHNICAL SPECIFICATION Driving Mode Ele...

Page 12: ...tyres inclusive of bulge caused by weight of vehicle on ground 900 mm Caution the lower parts of the vehicle underbody could interfere with structural parts of the lift Take particular care in the ca...

Page 13: ...persons beneath the cross pieces and or the platforms when they are moving or the presence of persons inside the danger zone indicated in Fig 11 is strictly prohibited The area occupied from the lift...

Page 14: ...er to forward and backward movement of the load vehicle To protect against the consequences of longitudinal movement the lift is installed with fixed wheel stops at the front of the lift and pivoting...

Page 15: ...l stop the movable part of the lift and the vehicle in its current position Fig 19 Fig 19 RISKS FOR PERSONNEL This heading illustrates potential risks for the operator maintenance fitter or any other...

Page 16: ...s hazard may arise in the case of incorrect positioning of the vehicle on the platforms incorrect stopping of the vehicle or in the case of vehicles of dimensions that are not compatible with the capa...

Page 17: ...ion RISK OF COMPONENT FAILURE DURING OPERATION The manufacturer has used appropriate materials and construction techniques in relation to the specified use of the machine in order to manufacture a rel...

Page 18: ...Check Height 5000 mm min calculate also the height of the vehicles you intend to lift Distance from walls 800 mm min Working space 800 mm min CONTROL POSITION area Maintenance area Access Escape route...

Page 19: ...ace the fixed platform Fig 29 8 on two trestles Fig 29 B C together with the two cross pieces Fig 29 5 6 4 Place the cross piece Fig 29 5 on trestle Fig 29 A and secure it to the fixed platform Fig 29...

Page 20: ...Position the posts at the end of the cross pieces observing the numbering and the lay out shown in Fig 29 Fit the safety rods Fig 35 1 from the top of the posts inserting them between the rear face o...

Page 21: ...motor rotation direction it should be the same of the one on the plate of the motor If the rotation direction isn t complying open the junction box again reverse two wires of the phases close it again...

Page 22: ...lways install them close to the anchor holes Press LIFT button and complete the lift cycle During the cycle check that the cross pieces slide freely and without undue rubbing friction you may want to...

Page 23: ...CHECKS Make sure the reservoir is filled with sufficient oil Check for leaks Make sure the cylinder is working properly N B If there is insufficient oil top up the reservoir to the correct level See C...

Page 24: ...esired height During its travel the safety wedge release lever will remain in the rest position raised so that the wedges automatically engage with each slot of the safety rods STOPPING When a vehicle...

Page 25: ...EXCLUSIVELY BY EXPERT PERSONNEL WITH A COMPLETE WORKING KNOWLEDGE OF THE LIFT When servicing the lift use all necessary or useful precautions to PREVENT ACCIDENTAL STARTING OF THE UNIT The power suppl...

Page 26: ...ER SUPPLY DISCONNECTED AND A LOCKOUT ON THE MAIN SWITCH EVERY MONTH 1 HYDRAULIC POWER UNIT Check oil level using the dipstick fixed to the filler cap Top up if necessary through the filler hole until...

Page 27: ...1 GENERAL INSPECTION Visual inspection of all structural and mechanical parts to assure that all is fault free and in good condition 2 ELECTRICAL SYSTEM Have the electrical system including motor wiri...

Page 28: ...he up pushbutton Faulty pushbutton Unplug the lift and call service center Lift does not descent Foreign object Solenoid valve blocked Malfunction in the electric plant Carriages still lean on securit...

Page 29: ...D IN CHAPTER 3 ADOPTED ALSO DURING MACHINE ASSEMBLY The machine can only be scrapped by authorized technicians as in the case of assembly Used oil must be disposed off in compliance with the methods i...

Page 30: ...24 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT APPENDIX B HYDRAULIC DIAGRAM...

Page 31: ...25 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT APPENDIX C ELECTRICAL WIRING DIAGRAM 1Ph 3 Ph...

Page 32: ...bservance of ALL SAFETY PRECAUTIONS listed in chapter 6 Maintenance and chapter 3 SAFETY Take all necessary steps to AVOID POWERING UP THE LIFT INADVERTENTLY ORDERING PROCEDURE FOR SPARE PARTS To orde...

Page 33: ...27 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT 85 97 98 99 85 89 90 88 89 94 95 96 100 101 102 103 104 86 87 105 106 86 87 86 87 86 87 86 87...

Page 34: ...tenance Manual HFL4140E 4 POST ALIGNMENT LIFT 4 84 82 83 81 80 79 78 40 41 52 77 76 75 1 77 75 2 74 75 73 72 71 69 70 70 1 68 67 66 64 65 63 62 61 61 1 59 60 58 56 57 54 55 53 52 51 50 49 48 47 46 44...

Page 35: ...29 Installation Operation Maintenance Manual HFL4140E 4 POST ALIGNMENT LIFT 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34 1 34 3 34 4 34 2...

Page 36: ...8 D6 21 SGM 803 08 screw pole 1 8 6 Q235 22 GB4142 84 column screw spring 8 D1 6XD12XH88 8 23 SGM 803 07 00 ball bearing cover 2 jointing parts 24 SGM 803 05 00 active board 2 2 jointing parts 25 SGM...

Page 37: ...olt C 8 M5 66 SGM 804 02B 00 Safety bolck 2 2 jointing parts 67 SGM 804 13 00 Safty screw pole1 2 jointing parts 68 SGM 804 06A 00 Handle safty 1 2 jointing parts 69 GB T2089 94 constringent spring 8...

Page 38: ...0 Cable stable 1 jointing parts 95 SGM 805 13 cable block 2 1 96 SGM 805 12 cable block 1 1 97 GB70 85 inner hexangular screw 10 M8X60 98 GB95 85 flat washer C 10 D8 99 GB93 87 spring washer 10 D8 100...

Page 39: ......

Page 40: ......

Reviews: