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Germany: 

HAUPA

, Königstr. 165-169, 42853 Remscheid

Phone: +49 (0)2191 8418-0, Fax: +49 (0)2191 8418-840, [email protected] • Errors and technical changes reserved.

…convincing solutions

english

6. FAULT DIAGNOSTICS

Before performing any work on the tool, ensure that it is disconnected from the mains.

ATTENTION: If you should require any service other than those detailed below, please consult the nearest Technical 

Service Centre.

In all cases, we would advise sending the machine to the nearest Technical Service centre for repair.

Always use original spares. Any other part type could seriously damage the tool and would void the guarantee.

PROBLEM

POSSIBLE CAUSE

SOLUTION

The tool does not move, moves

slowly or jumpily forwards

Air in the system

Hold the pressing head upright an press the

operating buttons for feed and the release valve

simultaneously for around 10 seconds

Oil level low

Fill oil in accordance with the instructions above

Cylinder piston jammed

Check the cylinder for damages.

Contact [email protected]

Leaks on the installed pump

Contact [email protected]

The tool does not move, only

partially or moves slowly

Air in the system

Bleed as described above

Return spring damaged or other

damage to the cylinder

Contact [email protected]

Oil loss at piston

O-rings damaged

Contact [email protected]

Crimp process is not completed or

does not return to the basic

position

Battery is not sufficiently charged,

therefore there is not sufficient

hydraulic energy to release

Insert the replacement battery. Ensure that the

replacement battery is always charged.

CAUTION:

Pushing the operating button too firmly

may cause damage to the release valve.

Summary of Contents for AS-6

Page 1: ... convincing solutions QZERTIFIKAT DIN EN ISO 9001 INSTRUCTION MANUAL BATTERY POWERED HYDRAULIC PUNCHER AS 6 Art 21 67 00 ...

Page 2: ...ox 2 OPERATING RANGE 2 1 2 5 mm thick sheet metal 370 N mm2 yield strength 2 1 1 Standard dimensions PG TYPE PG 9 Ø 15 2 mm PG 29 Ø 37 mm PG 11 Ø 18 6 mm PG 36 Ø 47 mm PG 13 Ø 20 4 mm PG 42 Ø 54 mm PG 16 Ø 22 5 mm PG 48 Ø 60 mm PG 21 Ø 28 3 mm B CETACIII Ø 65 mm PILOT Ø 30 5 mm 2 1 2 Standard dimensions METRIC TYPE M 16 Ø 16 5 mm M 40 Ø 40 5 mm M 20 Ø 20 5 mm M 50 Ø 50 5 mm M 25 Ø 25 5 mm M 63 Ø 6...

Page 3: ...he M10 stud into the hole drilled in the plate Screw the punch into the M10 stud until it comes to a stop against the plate to be punched 3 2 3 Punching operation Press the operating button and perform the punching operation until you observe that the plate swarf has been knocked out Then perform the operations in the reverse order In other words press the discharge trigger pos 30 unscrew the punc...

Page 4: ...Insert the battery in the charger Firmly insert the battery in the direction indicated in the following figures until it comes into contact with the charger compartment bottom CAUTION If the battery is inserted the wrong way round apart from not charging this could also damage the charger such as the deformation of the charging terminal 4 3 Battery charging When you insert a battery into the charg...

Page 5: ...EB1230HL approx 90 Min approx 70 Min 5 Germany HAUPA Königstr 165 169 42853 Remscheid Phone 49 0 2191 8418 0 Fax 49 0 2191 8418 840 sales haupa com Errors and technical changes reserved convincing solutions english 4 3 2 The battery temperature is shown in the following table Batteries that have become too hot must be left to cool down for a certain period of time before they can be charged See th...

Page 6: ...remaining some time in direct sunlight or because it has just been used it is possible that the charger green pilot light turns on If this should happen leave the battery to cool down first before recharging 4 6 3 When the red pilot light flashes quickly at intervals of 0 2 seconds inspect the charger battery compartment and remove any foreign objects there If there are none it is possible that ei...

Page 7: ...r or coin b Remove the support and spring c Install the torch support and spring on the other side and secure firmly with a screwdriver Pay attention to the spring orientation The largest diameter must be on the opposite side to you 7 Germany HAUPA Königstr 165 169 42853 Remscheid Phone 49 0 2191 8418 0 Fax 49 0 2191 8418 840 sales haupa com Errors and technical changes reserved convincing solutio...

Page 8: ...n them correctly with the positive and negative terminals Ensure that the indent on the main support body coincides with the cover tab Press the cover in the opposite direction to the arrow shown in the previous figure and tighten the screw Note Do not tighten the screws excessively as this could damage the screw threads CAUTION Failure to observe the following precautions could cause electrolyte ...

Page 9: ...ght seals To clean the pistons correctly in this case we would recommend advancing the piston and then cleaning it with a high quality non corrosive solvent 5 2 Power switch Check that the machine switch is automatically released when you stop pressing it Should you detect any anomaly replace it immediately 5 3 Brushes Regularly check the brushes for wear and ensure that they remain in perfect con...

Page 10: ...der to prevent damage to the tools caused by impact dust etc we would recommend storing the tools in their transport and storage cases 5 7 OIL LEVEL Periodically and particularly after extended use it is advisable to check the oil reservoir level and add oil when required 5 7 1 Refilling the oil reservoir This operation should only be performed by authorised technicians Important the hydraulic oil...

Page 11: ...r in the system Hold the pressing head upright an press the operating buttons for feed and the release valve simultaneously for around 10 seconds Oil level low Fill oil in accordance with the instructions above Cylinder piston jammed Check the cylinder for damages Contact info haupa com Leaks on the installed pump Contact info haupa com The tool does not move only partially or moves slowly Air in ...

Page 12: ...12 WHEN ORDERING SPARES ALWAYS PROVIDE THE FOLLOWING INFORMATION 1 Item code number 2 Item description 3 Instruction manual reference and or date 4 Tool type 5 Tool serial number ...

Page 13: ...many HAUPA Königstr 165 169 42853 Remscheid Phone 49 0 2191 8418 0 Fax 49 0 2191 8418 840 sales haupa com Errors and technical changes reserved convincing solutions english EXPLODED VIEW DRAWING Art 21 67 00 ...

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