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For adjusting, service and all works on the brake, read the 
brake manufacture’s instructions  - 

“Magura Workshop 2002”

 

or 

“Magura Workshop 2003”

To get the full warrenty, you need to send the included 
warrenty-card to Magura.

The brake information in this manual is only additional. They don’t cover 
all the informations you need.

Brake adjustment

S P E Z I A L R Ä D E R

A S

E

PINO

Page 14     

                     As of  12.02                                                                             

Reach adjustment:

To accomodate the brakelever to the size of your hand use the small 
screw in the grip (2mm allankey). Turn clockwise for large, anti clockwise 
for smaller hands.

Adjusting skrew

Summary of Contents for Pino

Page 1: ...P I N O Owner s manual ...

Page 2: ...ndlebar page 9 Seat angle page 10 Operating instructions Safety health page 11 Carrying luggage page 11 Tyre pressure page 11 Technical appendix Frame No Page 12 Chain page 13 Brake adjustment page 14 15 Gear adjustment page 16 18 Spokes page 19 Bolt torque settings page 19 Removing handlebar page 20 21 Removing botom bracket page 22 23 Steering rod page 24 Rohloff hub page 25 Technical data page ...

Page 3: ...rested in your experiences from normal daily use and from cycling holidays tours Do you have any suggestions for improvement requests complaints criticism Talk to us That way you can help to further improve the Pino If you enjoy riding the Pino recommend us to your friends who might also be interested in this special way of tandem cycling The info pouch So many customers asked for it and now it s ...

Page 4: ...elent modulation Besides having excelent modulation it is still possible to blokade both wheels Make yourself comfortable with the brake setting befor riding in traffic For your own savety Allways wear an approved helmet when riding your bike and follow the helmet manufacturer s instruction for fit use and care of your helmet On the Pino the rider should wear clothing that is close fitting enough ...

Page 5: ...rop Germany to the recipient The parcel service is liable in case of damage Items supplied For better handling during shipping we took a few parts off the Pino and split it in two boxes Please check the contents of both boxes In the big box you should find the Pino with dismounted stem and handlebar In the small box you should find Owner s manual you ve found it already Brake manufacturer s instru...

Page 6: ...oom from a slightly down angle Slide the frontboom into the mainframe until the mark for maximum length disappears Than put on the chain like shown on page 7 Plug Quick release Slide bearing foil Mark for maximum length Handlebar Take all screws out of the headset Then slide the handlebar on the steerer tube head like shown on the picture insert the four screws and tighten them More information ab...

Page 7: ...ghten it underneath Once the seat mesh is mounted you can insert the seat grips until the end and tighten the screws with a 5mm allenkey Skrew Lay the rear seat mesh around the back of the seat and insert the two aluminium tubes into the seat mesh After stretching the seat mesh they should not touch any seat tube For stretching run the three Hases straps trough the slot of the mesh around the alum...

Page 8: ...nsion and tighten the adjusting screw 5mm allen key Due to its wide range of adjustment it might be necessary to work on the chain length Note Locking and unlocking the quick release levers is always done either by levering up or down respectively To adjust the locking force screw the nut at the opposite in or out S P E Z I A L R Ä D E R HASE Adjusting screw chain tensioner Caution Don t extend th...

Page 9: ...lamp length don t exceed this The handlebar angle and length can be adjusted to a sporty or relaxed position Open all 4 C screws and push the handlebar forward to a sporty long position or backwards to a short upright and relaxed position Once a position is found tighten all 4 screws firmly To adjust the seatgrips for the stoker in front open screw D and force it with a plastic hammer into the sea...

Page 10: ...at angle open the quick release and move the seat up or down Once you found a comfortable angle close the quick release firmly Caution The upper seat mount is the main point that holds the seat Make sure that the quick release is closed firmly S P E Z I A L R Ä D E R HASE Quick release ...

Page 11: ...e Pino different muscle groups are used compared to riding a standard bicycle Take into account therefore that you will need a short period of time to adjust You should avoid cycling too hard A higher pedalling frequency above 70 rpm is better for your joints Cycling at night Always cycle with lights from dusk til dawn Carrying luggage If you re planning a long journey with the Pino and intend tak...

Page 12: ... E Z I A L R Ä D E R HASE PINO Page 12 As of 12 02 The frame number of your Pino is stamped into the left rear dropout Make a note of the frame number and kep it somewhere safe S P E Z I A L R Ä D E R HASE Frame number ...

Page 13: ... with the use of a wear indicator gauge available from bicycle shops When joining the link of a chain it is essential to check that the chain has not become twisted in the chain protector tube The chain length for the maximum frame length of the Pino is approx 3620mm in front The rear chain has a lenght of approx 1340mm Chain protector tube The clamp of the chain protector tube must be bolted to t...

Page 14: ...ed warrenty card to Magura The brake information in this manual is only additional They don t cover all the informations you need Brake adjustment S P E Z I A L R Ä D E R HASE PINO Page 14 As of 12 02 Reach adjustment To accomodate the brakelever to the size of your hand use the small screw in the grip 2mm allankey Turn clockwise for large anti clockwise for smaller hands Adjusting skrew ...

Page 15: ... the brake pads get their position Intermediate noise might also be a result of a not proper fitting wheel Make sure that the wheel sits completely in the dropouts and that the Quick release is closed firmly If the sound doesn t stop after a while or if it becomes noisy check again if the disc brake rotor is still running true Damaged rotors must be changed Control the position of the rotor under ...

Page 16: ...t sprocket The derailleur features an adjusting screw with which the clearance between the jockey wheel and the sprockets can be adjusted Adjustment with chain fitted and upper jockey wheel under largest sprocket adjust the clearance so that when the crank is turned backwards it is just possible for the chain to drive without making any noise Pre adjustment of derailleur This can be carried out ea...

Page 17: ...usting screw H is screwed out too much Derailleur or chain stay end deformed Turn screw L clockwise until upper jockey wheel is flush with largest sprocket Align or renew Chain shifts up with difficulty but shifts down with ease Cabletoo loose Turn adjusting screw 1 diagram 21 anti clockwise or on right hand grip shifter untilchain shifts up with ease Chain shifts down with difficulty but shifts u...

Page 18: ... cabel is just under tension Now turn the cranks and chang to the second gear The chain should runn smooth to the middle chainring Ones on the middlechainring it should run without tuching the derailleur Caution Avoid cross gears don t ride extreme gears like first and Adjusting the front derailleur If you need to adjust the front derailleur work like followed When carrying out adjustment set the ...

Page 19: ...he rim This way any deformation of the wheel can be pin pointed If you aligne the wheel in a work stand keep in mind that the wheel has to be aligned 2 5mm to the left discbrake The Pino is build asymmetric to get the same spoke angle on both sides This will result in a stronger wheel Bolt torque settings The torque settings are determined according to specifications Dubbel A torque wrench should ...

Page 20: ...st the headset with the adjusting nut then insert the excenter the lock nut and tighten the excenter headlock at last The excenter clamp screw has to be tightened with the required torque for M6 screws 9Nm These screw must be fitted with locktide If these screw comes of steering will fail Removing handlebar S P E Z I A L R Ä D E R HASE PINO Page 20 As of 12 02 Removing handlebar change headset Han...

Page 21: ...O Page 21 As of 12 02 Steerer tube head Bearing race Bearing race Needle bearing Upper cup Head tube Lock nut 32mm tool Steerer excenter HEADSET ADJUSTING NUT 32mm tool BEARING RACE Bearing race NEEDLE BEARING Lower cup Top tube Steerer adjusting skrew ...

Page 22: ...embling the bottom bracket Due to the on the left side mounted freewheel the bb axle can be removed to the right only Special tools are required Follow these steps Unscrew the screw on the right side Use a crank puller to take off the cranks Untigthen the right bb cup by turning it clockwise Untigthen the left bb cup by turning anti clockwise A special thin tool is required to fit between freewhee...

Page 23: ...e 23 As of 12 02 Freewheel Selflocking nut Counter sunk bolt Chainring Chain guard Spiderarm Mounting diameter 110 mm Right bb cup Lefthand thread Cartridge ball bearing BB shell C clip Inner spacer Outer spacer Cartridge ball bearing Left bb cup righthand thread ...

Page 24: ...lowing steps Open the self locking nut of either the front or rear joint and remove the screw Now open the lock nut so that you can turn the joint in or out to adjust the length Make sure that the thread of the joint runs at least l0mm into the steering rod When assembled back again use only self locking nuts and tighten the lock nut Steering bolt Self locking nut Self locking nut Steering rod Loc...

Page 25: ...ra long dropout to cope with the torque from the Rohloff Speedhub This gives you the opportunity for an easy upgrade any time you want For the combination Rohlof Speedhub with disc brake you need a disc brake rotor to fit on these hub The outer diameter of the is 180mm This special disc will be supplied by Rohloff A chain tensioner is required that can also be supplied by Rohloff ...

Page 26: ...Quando disc brake hub Rear wheel 26 inch Spokes Rim Alloy double wall 32d reflecting rim Tires Continental Top Tou 50 559 Hub Quando disc brake hub Brakes Disc brake Magura Julie tandem version Gears 27 gears Shimano deraileur Gripshift Light AXA generator right side mounted Front light Lumotec Halogenscheinwerfer Rear light B M D Toplight plus diode rear light with stop ligth We reserve the right...

Page 27: ...demands will not be made beyond this warranty In particular any costs incurred for dismantling or assembly work e g by a specialist dealer and delivery will not be recompensed by us Packages sent to us must always have the correct postage or we cannot accept them The weight on the Pino rider and luggage must not exceed 225kg If the Kettwiesel is used in competition on rough terrain or placed under...

Page 28: ...erested Infotasche Auf vielfachen Wunsch unserer Kunden ist Sie endlich da Die Infotasche mit Post karten für interessierte noch Fußgänger So kann man sich mühsame Erklärungen sparen HS P E Z I A L R Ä D E R ASE Hiberniastr 2 45731 Waltrop Tel 49 0 2309 782582 Fax 49 0 2309 782586 www hasebikes com Hiberniastr 2 45731 Waltrop Tel 49 0 2309 782582 Fax 49 0 2309 782586 www hasebikes com ...

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