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6400 West 105th Street, Bloomington, MN 55438
P 877.743.3191 E [email protected] W surlybikes.com
212031 12/19 | 85-000599_INST_D
Surly Longtail Cargo Frame Insert Instructions
Hi there. Thanks for spending your hard-earned cash on this Surly product. Surly stuff is designed to be useful and durable.
We’re confident it will serve you well for years to come.
WARNING: Cycling can be dangerous. Bicycle products should be installed and serviced by a professional mechanic.
Never modify your bicycle or accessories. Read and follow all product instructions and warnings including information
on the manufacturer’s website. Inspect your bicycle before every ride. Always wear a helmet.
For additional safety information about all Surly products visit: surlybikes.com/safety
Le mode d’emploi est disponible sur le site Web : surlybikes.com/safety
Surly Longtail Cargo Frame Insert Compatibility & Intended Use
This frame insert is intended to only be used with Surly Longtail Cargo Frames.
Parts Included
Surly Longtail Cargo Frame Insert
Tools Required
• 6mm Hex Key
• Rubber Mallet
Installation
1. Insert the left and right plugs into the exposed ends of your Surly Longtail Cargo Frame’s horizontal tubes
(see Figure 1 for orientation of plugs).
2. Feed the threaded rod through non-threaded plug.
3. Using 6mm hex key, tighten threaded rod to 5–8Nm.
Instructions for Tube Repair
1. Insert tapered end of plug into exposed end of tube.
2. Gently tap with a mallet to cold set the tube back to its original round shape.
WARNING: Consult a professional bike mechanic before attempting any tube repairs, incorrectly repairing
a tube can lead to weakening of frame.
Figure 1
Rear Bridge Tube Assembly