HARVEY HPS1600E Original Instructions Manual Download Page 42 | Manualshive

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Main arbor assembly breakdown

REF DESCRIPTION

REF

DESCRIPTION

REF DESCRIPTION

401

main arbor bracket

416

Collar

431

Elastic washer 6

402

blade guard bracket

417

wheel

432

button HD screw M6X16

403 Bearing

418

/

433

Flat washer 8

404 bush

419

/

434

Elastic washer 8

405 Bearing

420

/

435

cap screw M8X35

406 Arbor

421

Block

436

cap screw M8X16

407 Adjust

plate

422

Nut M16X1.5

437

Bearing LME 20LUU

408 Spring

423

Strap 260 J 14

438 Circlips

32

409 Flange

424

Key 6X28

439

Bearing LME 20UU

410 Nut

425

Bolt

440 Inner

bush

411 Nut

426

/

441 Flat

washer

16

412 Slide

block

427

/

442

Flange ring

413 plate

428

Set screw M8X16

443

button HD screw M8X16

414

Set screw M6X16

429

/

444 Bracket

415 Plate

430

/

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Summary of Contents for HPS1600E

Page 1: ...W741 HPS 1600E PANEL SAW WITH SCRIBE BLADE INSTRUCTION PARTS MANUAL 14 9 11...

Page 2: ...298003602...

Page 3: ...96 EC EN 60204 1 2006 A1 2009 EN 1870 1 2007 A1 2009 This declaration is based on Third party testing performed by T V Rheinland LGA Products GmbH x Tillystra e 2 x D 90431 N rnberg Germany with ident...

Page 4: ...tation and store 5 1 2 Transportation before unpacking 5 1 3 Confirmation after unpacking 5 1 4 Transportation after unpacking 5 2 Unpacking 5 3 Safety meausures before use installation 5 4 Installati...

Page 5: ...Cutting 7 5 Clamping shoe 7 6 Operation of handle 7 7 Working examples 8 Maintenance 8 1 Cleaning 8 2 Lubrication 8 3 Replacing belt 8 4 Air gap adjustment of brake 8 5 maintenance and repair of push...

Page 6: ...ne year Proof of Purchase Please keep your dated proof of purchase for warranty and servicing purposes Limited Tool Warranty we makes every effort to ensure that this product meets high quality and du...

Page 7: ...1600mm 6 edge shoe plate 7 rear extension table 8 Blade guard with Riving Knife 9 main table 10 side extension table 50 11 rip fence 12 Round guide bar 50 13 Sliding table handle 14 support leg 3pcs 1...

Page 8: ...tended use of the machine involves connection to a suitably dimensioned extraction system Intended use also involves compliance with our specified operating maintenance and repair conditions and the s...

Page 9: ...1 times of the rated value Frequency 0 99 1 01 times of rated frequency 50 Hz continuous working 0 98 1 02 times of rated frequency 50Hz short period working Harmonics The sum of 2nd 5th distorted ha...

Page 10: ...86 5 LPA Position C 73 0 74 9 Associated uncertainty K 4 dB Note Background noise of measurement surrounding is 65 0dB A The figures quoted are emission levels and are not necessarily safe working lev...

Page 11: ...1600mm Sliding Table T 6 Super Heavy Duty Extrusion Machine Frame High Strength 4mm 6mm Steel Welding Laser Cut Cross Fence Extruded T 6 Aluminum with fine anodization Rails Chromed Plated Steel 40mm...

Page 12: ...o see that keys and adjusting wrenches are removed from machine before turning it on 5 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents Make sure the floor is clean and not slippery d...

Page 13: ...e that they will operate properly and perform their intended function Check for alignment of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or o...

Page 14: ...MENTS Only correctly sharpened saw blades manufactured in accordance with the requirements of EN 847 1 2005 shall be used 15 SPEED No saw blade shall be used where the maximum marked speed is lower th...

Page 15: ...made by the operator as Fig 2 4 5 Safety labels on the machine Here below you will find the warning labels that are attached to the machine and illustrated in the instruction see Fig 4 Warning for re...

Page 16: ...Position As Fig 5 Interlocking switch A when open the cover the motor power will be off Interlocking switch B when the scoring is under the surface of the table the motor power will be off followed in...

Page 17: ...ransport the packing box Fig 6 5 1 3 Confirmation after unpacking When open the packing box please pay attention to the following stems If you have any questions please contact directly with us 1 the...

Page 18: ...s Fig 7 Hardware not shown Fig Machine Box Contents Qty Machine Box Contents Qty A Main unit 1 I Support leg 3 B Crosscut table 1 J Blade guard 1 C Rear extension table 1 K Riving Knife 1 D Scale brea...

Page 19: ...18 5 3 Safety measure before use installation Foundation plan Fig 9 Fig 9 Space Requirements Fig 10 Fig 10...

Page 20: ...efer to Fig 10 insure the interspace between the machine and wall at least 800mm ground required there is no special ground required the floor must have a load bearing strength for the machine weight...

Page 21: ...piece MDF or other similar materials with sliding table If the cut quality is not satisfactory you can adjust sliding table parallelism to main blade c adjust sliding table parallelism to main blade L...

Page 22: ...t fence onto crosscut table with two positioning holes The fence can be locked in any degree with quick lock knobs E Fig 17 Fig 18 5 4 4 Side Extension Table Installation a Fix the side extension tabl...

Page 23: ...screws B see Fig 24 b Install the guide bar C as Fig25 washer G spring washers F and hex nuts E as shown in Fig26 tighten tiny c The guide bar guides the rip fence along the top surface of the saw it...

Page 24: ...ade installation and changing Fig 30 a Push sliding table all the way to the Right b Open blade cover c Raise the spindle to the highest position d Insert the locking pin A into the hole in the main t...

Page 25: ...rectly set 1 riving knives shall be manufactured from steel with an ultimate tensile strength of 580 N mm 2 or of a comparable material have flat sides within 0 1 mm per 100 mm and shall have a thickn...

Page 26: ...rrent speed is 20m s for vacuum suction dust emission index When air current speed of dust collector device in accordance with EN 12779 2004 is not lower than 20m s ensure machine can be normal exhaus...

Page 27: ...y the machine shown on the machine s name plate correspond to the electric power supply voltage and frequency The circuit breaker 16A with RCD module 30mA shall be installed for supplying electric pow...

Page 28: ...S2 S3 S4 Start switch Type CP1 10R 10 300V 5A 10 SE2 position switch QKS7 5 AC 15 250VAC 10A IP54 11 KM1 contactor LC1 D32 400V 30A Coil 24Vac 12 KM2 contactor LC1 D09 400V 8A Coil AC 24Vac 13 eb1 th...

Page 29: ...erneath main table four corners turn nut A B in or out The screws can be adjusted to reach perfect leveling of main table and the height of main table see Fig 36 Fig 36 6 3 Scoring blade Adjust the sc...

Page 30: ...crosscut fence miter fence must be set 90 degree to the blade Take a 1000x1000mm MDF or similar material with thickness at least 15mm Make 5 cuts Put the last cut side against the fence for the next...

Page 31: ...inner scale 6 6 Rip Fence Rip fence must be adjusted as next before you use it a To adjust the fence upright with the table surface as F ig 41 b To adjust the fence parallel with the blade the differe...

Page 32: ...the machine involves a certain amount of hazard for the operator Before attempting regular work we recommend you get the feel of operations using scrap lumber to check settings Read entire instruction...

Page 33: ...aw blade The stop fence can be installed at two positions See Fig 46 Position 1 Upright position of the stop fence for normal workpieces Position 2 Flat position of the stop fence The stop fence is mo...

Page 34: ...de to a certain high and lock in position 7 7 Working examples Crosscutting Fig 49 Rip Cutting Fig 50 Dividing larger board For this work cycle the dimension can be set both on the rip fence and on th...

Page 35: ...ove it treat all cast iron and unpainted steel with a non staining lubricant after cleaning Once a Week clean sliding table surface and grooves clean the cast iron saw table clean the roller guide way...

Page 36: ...sed air gap the current also rises when armature is released the armature can not even be released in some extreme cases Therefore air gap shall be regularly checked and adjusted or replace the fricti...

Page 37: ...on disc so that the brake torque is released 8 4 5 DC brake connection diagram Connection method of the rectifier is mainly covered Four pole rectifier is in accordance with Fig 57 Six pole rectifier...

Page 38: ...TERIAL BINDS ON SPLITTER 1 Splitter not aligned correctly with blade kerf 1 Check and align splitter with blade kerf SAW MAKES UNSATISFACTORY CUTS 1 Dull blade 1 Replace blade 2 Blade mounted backward...

Page 39: ...Main table breakdown REF DESCRIPTION 101 Main table 102 aluminum insert inner 103 Threaded stud 104 Washer 105 Hex nut 106 Spring washer 107 Cap screw 108 aluminum insert outer 109 aluminum insert ou...

Page 40: ...205 227 Screw 238 link plate 253 4 pin connector 208 Bottom plate 228 Screw 239 Strain relief 209 block 229 Washer 240 Sliding table handle 211 Pitch block 230 Spring washer 243 Set screw 213 Set scr...

Page 41: ...Foot 336 Electrical cover 307 Emergency stop button 322 Rivet nut M6x18 337 bevel scale 308 Plate 323 Motoe cover 338 Button plate 309 Dust Port 100mm 324 Cap screw M6X16 339 Strain relief PG9 310 He...

Page 42: ...4 Elastic washer 8 405 Bearing 420 435 cap screw M8X35 406 Arbor 421 Block 436 cap screw M8X16 407 Adjust plate 422 Nut M16X1 5 437 Bearing LME 20LUU 408 Spring 423 Strap 260 J 14 438 Circlips 32 409...

Page 43: ...529 washer 550 nut M10 509 flange 530 spring 551 cap screw M6X30 510 nut 531 block 552 elastic washer 6 511 adjust shaft 532 bearing 553 flat washer 6 512 circlips A 28 533 bushing 554 cap screw M6X20...

Page 44: ...43 Tilting assembly breakdown...

Page 45: ...682 cap screw M5X16 615 bushing 649 key 5X10 683 set screw M6X8 616 frame 650 key 5X18 684 set screw M6X6 617 bearing 51103 651 flat washer 8 685 key 5X40 618 washer 652 elastic washer 8 686 set screw...

Page 46: ...pport 729 Hex bolt 715 Motor pulley 730 Spring washer 720 Hex nut 731 Washer 722 Washer 732 Set screw 724 Spring washer REF DESCRIPTION 801 Scoring motor 806 Motor support 807 Scoring motor pulley 809...

Page 47: ...1105 adjustive wheel 1123 washer 8 1141 cam axis 1106 nut M10 1124 nut M8 1142 washer 5 1107 washer 10 1125 nut M8 1143 elastic washer 5 1108 pin 1126 elastic washer 8 1144 cap screw M5X12 1109 wheel...

Page 48: ...03 Scale 1304 Cap screw 1305 Stop collar 1306 Guide rail 1307 Threaded stud 1308 Washer 1309 Hex nut 1310 Countersunk hd screw 1311 Spring washer REF DESCRIPTION 1501 Extension table 1504 Hex bolt 150...

Page 49: ...ket set screw 1706 compress block 1723 flat washer 1734 hex socket set screw 1707 handle M10 70 1724 hex socket set screw 1735 eye bolt 1709 fasten handle 1725 nut 1736 hex socket set screw 1710 adjus...

Page 50: ...lock 1807 lock block 1824 cap screw M6X25 1848 scale slice 1808 handle 1825 button HD screw M4X8 1849 Flat HD screw M4X6 1809 block 1826 Riveted nut M8X19 5 1850 orientation block 1810 lock block 1 18...

Page 51: ...under head 1922 thin nut M20 1935 nilong block 1905 side board 1923 bearing 6203 2Z 1936 magnet 1906 brush board 1924 set screw M8X40 1937 Flat HD screw M5X20 1907 brush 1925 HEX screw M10X30 1938 but...

Page 52: ...204 Cam 2205 Pin 2206 Cam housing 2207 Set screw 2208 Linked sheath 2209 Set screw 2210 Holddown 2211 Shaft horizontal 2212 Shaft vertical 2213 Lock handle 2214 Washer 2215 Handle shaft 2216 Link hous...

Page 53: ...298004701...

Page 54: ...2 Contents 1 Unpacking 2 Inventory 3 Technical Data 4 Set up 5 Adjust 6 Lubrication Cleaning 7 Parts list...

Page 55: ...freight claim can be difficult When you are completely satisfied with the condition of your shipment inventory the contents 2 Inventory The following is a description of the main components shipped ea...

Page 56: ...M12X40 hex screws C Adjust the leg D to make sure the support arm A is level After adjust Tighten four set M12X40 hex screws and lock leg D See Fig 4 Fig 4 If there s no build in holes in the carton y...

Page 57: ...lock limit nut Q with set screw M6x8 As Fig 9 Fig 9 5 2 Release T L and turn limit block U you can adjust the overhead guard station as you needed When the blade is bevel you must make sure the blade...

Page 58: ...6 7 Parts list...

Page 59: ...Protect cover 11 Flat washer 10 41 Cover base 12 Spring washer 10 42 Bearing 13 Hex bolt M10X40 43 Axis 14 stand pole 44 Wheel 15 Button HD screw M8X16 45 Button HD screw M5X8 16 Spring washer 8 46 P...

Page 60: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 61: ...0 Work area hazards Keep the area around the saw clean from oil tools chips Pay attention to other persons in the area and know what is going on around the area to ensure unintended accidents 11 Workp...

Page 62: ...commended for Purchase Buyer User Ensure machine is bolted down to prevent it falling Eliminate avoid loose clothing Long hair etc Make sure blade guard is down and adjusted when changing thickness Us...

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