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HeatSaver Flue Kit Installation 

INSTALLATION INSTRUCTIONS 

 

This HeatSaver flue system is tested and certified to AS/NZS 2918:2001 Appendix F, 

 

which means it is approved for use on all solid fuel appliances with a flue diameter 

 

of 150mm. 

 

A copy of the Laboratory Test Certificate for this HeatSaver Flue System is included as 

 

part of these Installation Instructions, (refer to paperwork with flue kit). 

 

Installation of any solid fuel appliance should only be carried out by suitably trained 
and qualified personnel. 

 

Position the stove to the desired position, always ensuring that the manufacturer’s 

 

minimum clearances to combustibles are complied with. 

 

Check that there are no roofline ridges or valleys in the way, or if they cannot be 

avoided, that the installer knows how to weatherproof the penetration and reinstate 
the full strength of the structure. 

 

At the ceiling level, construct a square frame of 300mm x 300mm internal dimensions 
and cut away the ceiling materials from the inside of this frame. 

 

Lower the 300mm flue pipe casing into this frame and nail in place when the bottom 

edge is 25mm below the ceiling level and the 8 nail holes provided are touching the 
timber frame. Ensure that the spacer brackets are at the top of the casing as shown in 

 

the diagram. 

 

Check all 4 locating brackets are securely in place and drop 250mm diameter lower 

 

casing in place. This will naturally settle so it protrudes 25mm below the ceiling. 

 

Make roof penetration, assemble and fit required flue length and install with upper 
casing. Secure all joins with at least 3 stainless steel rivets or self tapping screws. 

 

Frame and brace upper installation as required and flash the roof to shield penetra-
tion. 

 

Fit ceiling plate to ceiling. 

 

When trimming the stainless steel flue length, remember to allow for expansion when 
flue is hot. 

 

Fix HeatSaver Columbian Cowl in place. Fixings are not required as the cowl clips into 
place. 

 

Secure the flue to the fire—drill through flue neck on fire and secure with 2 to 3 s/s 
screws or rivets. 

 

All flue joints should be sealed using a flue cement. 

Summary of Contents for FERVA CORSAIR

Page 1: ...Email sales hhf co nz Proudly Manufactured By P O Box 4043 Christchurch 8140 New Zealand Phone 03 366 1796 Freephone 0800 3661796 Fax 03 366 1795 CORSAIR Specifications Installation and Operating Inst...

Page 2: ...ation Instructions 6 Operation Instructions Wood 7 8 Caring for your Fire 9 Consumables 10 Creosote Formation 10 Storage of Fuel 11 Useful Tips 11 TEG Operating Instructions 12 Trouble Shooting 13 14...

Page 3: ...3 Dimensions...

Page 4: ...tallation Clearances to COMBUSTIBLE Materials Important Information Clearances are with the 900mm high factory flue shield fitted Minimum floor protector material is 8mm tiles or thermal equivalent Di...

Page 5: ...protector using the provided holes or brackets The re straints should be sufficient enough to resist a seismic loading equal to 0 4 times the mass of the appliance We recommend a minimum of 8mm dynab...

Page 6: ...s and cut away the ceiling materials from the inside of this frame Lower the 300mm flue pipe casing into this frame and nail in place when the bottom edge is 25mm below the ceiling level and the 8 nai...

Page 7: ...7 HeatSaver Flue Kit Installation...

Page 8: ...es visible red hot adjust the heat control to a lower heat position to avoid being unneces sarily harsh on the unit as well as wasting excessive heat up the flue Warning always open the heat control b...

Page 9: ...heck your fire visually several times a year for damaged compo nents Caring for your Fire Cleaning your Glass Wiping your glass regularly with a damp cloth when cold will keep the glass clean If a thi...

Page 10: ...g season to determine if a creosote build up has occurred If this is the case it should be removed by a chimney sweep to reduce the risk of an unexpected flue fire Your appliance has been designed to...

Page 11: ...Use a moisture meter to determine the moisture con tent of the wood Use a soft wood Soft woods like Radiata Pine burn fast and hot Tips for increasing the burn time Shut down the air slide to decrease...

Page 12: ...l The LED light will come on some time before the fan has started The fan may run for some time after the fire has gone out Your TEG does not require any maintenance but the fire will require normal m...

Page 13: ...clips 2 Remove rear panel by pulling out the of the clips 3 Remove back section of the duct by undoing screws 5 Remove the top and bottom fire bricks followed by the rear air tube The rear airtube is...

Page 14: ...f elimina tion to remedy the problem Your flue length may be too short Even though it may be of legal length every installa tion is different and you may require an additional length of flue Your flue...

Page 15: ...fles and fire bricks may void the warranty Your FERVA firebox is then covered by a further 9 year warranty against defective materials and workmanship during normal domestic use In the case of a claim...

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