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19

pC 45 Corn/pellet Stove

3-90-02686R29_05/14

6

4

5

2

3

1

H

L

L

H

( WARNING ) HIGH VOLTAGE

Disconnect power before opening cover.

MAX.

CORN

TEST

POWER

STATUS

DISTRIBUTION

COMBUSTION

BLOWER

BLOWER

FEED

MOTOR

IGNITER

6

2

7

1

3

4

5

75°

90°

85°

80°

70°

65°

60°

55°

50°

OFF

RO

OM    TEMP

STOVE  TEMP

AUTO

MANUAL

IGNITER

FEE

D   ADJUSTER

PEL

LET  ONLY

CO

RN

 - PELLET

low draft voltage Adjustment

These units are pre-tested at the factory with exactly 120 

VAC,  60  Hz. They  are  checked  and  adjusted  for  firebox 

tightness,  gasket  leakage,  motor  operation  and  ignitor 

operation.  The  PC  45  is  then  factory  set  at  a  mid-point 

adjustment and in most cases will not need any adjustments. 

NOTE: The factory low draft setting may not be correct 

for the unit's permanent installation conditions.

The control board on the PC45 is equipped with a low draft 

adjustment port. Located on the control face just to the right 

of the igniter light. This voltage adjustment is provided to allow 

the unit to be adjusted for the household voltage where the 

unit is going to be in permanent operation. NOTE: The line 

voltage varies from area to area and often home to home.
The low draft voltage should be adjusted to achieve the most 

efficient  burn  on  low  burn  or  "maintenance". This  voltage 

adjustment allows the installer to change the low voltage set 

point approximately 10 volts. This adjustment should be done 

by the installer during set up because a draft meter reading 

is 

required 

to insure proper set up.

If the unit is not adjusted properly, it does not cause a safety 

concern. If the unit is adjusted too high, only efficiency is lost. 

If the unit is adjusted too low, the low draft pressure switch 

will not allow the feeder motor or the igniter to operate.
A simple draft test should be performed after completing the 

flue pipe installation. To record the results for future reference:

Combustion Motor Speed Control

Low draft only set point. The small straight screwdriver 

slot is plastic; therefore, the unit can be adjusted while 

in operation.

Fig. 27

Fig. 28

low draft voltage Adjustment

draft Test Instructions

1.  Attach a draft meter capable of reading up to a minimum 

of 0.5 inches of water column (W.C.).

2.  Plug the unit's power cord into a 120 VAC, 60 Hz grounded 

outlet.

3.  Close the hopper lid, front view door, and the ash pan 

access door. Neither fuel or a fire are required for this test.

4.  With the mode selector in the "OFF" position, turn the feed 

adjuster to "TEST".

5.  Record the high draft_____in W.C. (Normal is -.35 to -.55) 

The control will be on the High Draft for a minute.

6.  After 1 minute is up, the combustion motor will go down to 

low draft and the distribution blower will go on high. Allow 

approximately  15  seconds  to  pass  for  the  combustion 

motor to slow before checking the low draft.

7.  If the low draft is between -.25 and -.35, record the reading 

_____  in  W.C.  If  the  reading  is  higher,  slowly  turn  the 

set screw counter-clockwise until the draft lowers. If the 

reading is lower, very slowly turn the set screw clockwise 

until the draft increases.

NOTE: In some cases, the draft may not go as low as 

-.25 to -.35 even with the set screw completely counter-

clockwise. This is not a problem. vertical runs of venting 

may add natural draft.
If the draft reading does not drop at all when the test 

mode switches from high to low, be sure to check for 

restrictions in the appliance air intake. 

draft meter bolt 

hole location

On a PC 45 the draft 

hole is under the left 

rear  corner  of  the 

firebox.

Summary of Contents for PC45

Page 1: ...onnaire de Harman Save these instructions Installation Operating Manual Model s PC45 Freestanding Corn Pellet Stove NOTICE SAVE THESE INSTRUCTIONS Hot glass will cause burns Do not touch glass until i...

Page 2: ...is uniquement Measured from Glass Opening Mesurer partir de la surface de la porte en verre Floor Protection Must Be a Non Combustible Material MustAlso be Place UnderAny Horizontal Flue Connector Ext...

Page 3: ...e burnpot Fig 2 Follow these instructions along with all local codes regarding installation of this appliance Do NOT use makeshift compromises when installing this appliance serious consequences may r...

Page 4: ...heck for possible restrictions or the need for outside air For more information on the draft test procedure refer to the draft adjustment procedure located in this manual Mobile Home Installation When...

Page 5: ...r assembly when measured from the horizontal center line of the regulator V Vent Terminal A Air Supply Inlet Area where termination is not permitted Door Sidewalk Fixed Closed Openable Openable Fixed...

Page 6: ...corn burning The sections of pipe lock together to form an air tight seal however in some cases a perfect seal is not achieved For this reason and the fact that the PC45 operates with a positive vent...

Page 7: ...wever consideration must be given to the total house demand House demand may consume the air needed for the stove It may be necessary to add additional ventilation to the space in which the appliance...

Page 8: ...od This method also provides excellent venting for normal operation but requires the stove to be installed farther from the wall The vertical portion of the vent should be three to five feet high and...

Page 9: ...excellent venting for normal operation This method also provides natural draft in the event of a power failure The damper area must be sealed with a steel plate Kaowool mineral wool or an equivalent n...

Page 10: ...Be sure to use approved pellet vent pipe fittings Seal pipe joints with silicone in addition to the sealing system used by the manufacturer Pipe size should be increased to 4 using this method 6 Insta...

Page 11: ...bustible materials are allowed within 3 of the PL vent pipe flashing storm collar 1 MIN 1 MIN 1 2 M I N 1 MIN Fig 15 12 min wall to outlet 36 min clearance to any combustible material Fig 17 DO NOT IN...

Page 12: ...with a burn pot that has 125 1 8 combustion air holes This grate has no identifying marks Included with your stove is an additional grate that has 0625 1 16 combustion air holes This grate can be iden...

Page 13: ...uit board switches The pellet kit contains the instructions for the conversion a new burn pot end gate and a new combustion blower inlet ring The combustion blower inlet ring on the left is the one or...

Page 14: ...e setting can be adjusted within the full range between 1 on the low side to 6 on the high side Overfeeding is not a safety concern but the fire may be pushed off the burnpot and extinguish in the ash...

Page 15: ...you to check the motors for operation NOTE The auger motor will not operate with the view door or ash door open NOTE The initial start up on a new stove may require the corn to be purged into the burn...

Page 16: ...EMP AUTO MANUAL IGNITER FEED ADJUSTER PELLET ONLY C O R N PELLET Manual Stove Temperature Mode Igniter Switch to MANUAL Room Temp Mode The fire will have to be lit with starting gel and a match or sta...

Page 17: ...ll reset the control and start the combustion motor 3 Turn the Temperature Dial to the desired setting 4 Clean the burnpot and housing if necessary 5 Fill the burnpot with pellets so that the auger tu...

Page 18: ...when pointer is not within off position band except after normal shut down Blinks to indicate errors listed below Indicates power to Distribution Blower 6 Blinks Indicates that the control has calcula...

Page 19: ...itch will not allow the feeder motor or the igniter to operate A simple draft test should be performed after completing the flue pipe installation To record the results for future reference Combustion...

Page 20: ...container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final disposal If ashes ar...

Page 21: ...ombustion blower wheel and flue outlet Fig 33 7 Clean the blower wheel with a brush and a vacuum cleaner Soot and Fly Ash Formation and Need For Removal The products of combustion will contain small p...

Page 22: ...basic ways 1 Because the corn slag buildup will absorb moisture from the air when cool the parts can just be left exposed for several days and the slag buildup will crumble off of the parts 2 To acce...

Page 23: ...Lay the glass into the door making sure that the glass is contained within the channels and raised areas of the door itself Lay the glass retainers into position and install the screws Tighten each s...

Page 24: ...too rich a Feed rate too high b Draft too low caused by a gasket leak 2 Unit is in an ignition cycle Troubleshooting LOW HEAT OUTPUT 1 Feed rate too low 2 Temperature setting too low Stove Temp Mode...

Page 25: ...fuel with high moisture content takes energy to dry and tends to cool the appliance thus robbing heat from your home Damp pellet fuel could turn back into sawdust which does not flow properly through...

Page 26: ...02686R29_05 14 Specifications 23 1 2 10 35 1 2 5 1 4 12 3 8 29 1 2 Weight 249 lbs Blower 135 CFM Feed Rate 0 to 5 0 lbs per hr Hopper Capacity 80 lbs Fuel Corn Wood Pellets Flue Size 3 Inch Outside Ai...

Page 27: ...installs behind the trim on the ash door Cleaning Plated Trim Gold or nickel plated hardware should never be buffed or polished Abrasive cleansers and metal polishes will remove the plating and theref...

Page 28: ...e room sensor is essential for the PC45 s excellent efficiency NOTE It is recommended that the room sensor be installed even if only installed on the rear of the unit as a return air sensor Fig 43 Fig...

Page 29: ...OUND 18 3 RUBBER CORD N O WHITE BLUE GREEN WHITE GREEN RED ESP PROBE 6 AMP GLASS FUSE PART NO 3 89 02676 BLUE FEEDER AUGER MOTOR PUMP BLACK RED REMOTE SENSOR PORTS IGNITOR ELEMENT MALE FEMALE CONNECTI...

Page 30: ...e construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs...

Page 31: ...is warranty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is...

Page 32: ...shut down Your appliance will pulse the blower every few seconds to clear exhaust until the fire is out NOTE The UPS provides safe shut down only It is not intended for continued operation Your applia...

Page 33: ...33 PC 45 Corn Pellet Stove 3 90 02686R29_05 14 Service Maintenance Log Date Of Service Description Of Service Performed By...

Page 34: ...34 pC 45 Corn pellet Stove 3 90 02686R29_05 14 Service Maintenance Log Date Of Service Description Of Service Performed By...

Page 35: ......

Page 36: ...e This powerful heating appliance boasts uncompromising attention to detail and helps preserve our planet by using environmentally responsible fuels Signature of Boxer Your premium quality hearth prod...

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