Harman P35I Owner'S Manual Installation And Operation Download

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3-90-775R36_09/15

Service Parts

P35i Pellet Insert

Beginning Manufacturing Date: July 2010

Ending Manufacturing Date: Active

IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor.

Hearth and Home Technologies does not sell directly to consumers.

Provide model number

and serial number when requesting service parts from your dealer or distributor.

Stocked

at Depot

ITEM

Description

COMMENTS

PART NUMBER

Combustion Blower

3-21-08639

Combustion Blower Mounting Screws

Pkg of 100

1-00-53483208

Combustion Blower Mount

1-10-677006

Motor Blade, 4-3/4" Single Paddle

3-21-00661

Combustion Cleanout

1-10-774167A

Distribution Blower

1-00-29145

UL Feeder Assembly

See following page

14 Ft Power cord

3-20-674200

306W/120V Igniter 15 Fin

3-20-677200

Pkg of 10

1-00-677200

Airwash O-rings

Pkg of 10

1-00-939639

Ash Lip Trim

Gold

3-43-08400

Brushed Stainless 3-43-08400-7

Bright Nickel

3-43-08400-8

Burnpot Scrapers

Pkg of 10

2-00-773850-10

Diagnostic Display Module

3-20-05401

DDM Replacement Cable

1-00-05402

Disconnect, 3/16" Female

Pkg of 25

1-00-08529

Disconnect, Female

Pkg of 25

1-00-00959

Disconnect, Male

Pkg of 25

1-00-00957

Door Hinge

2-00-06707L

Leaf Door Trim

Gold

3-43-06717-4

Brushed Stainless 3-43-06717-7

Bright Nickel

3-43-06717-8

Modern Door Trim

Brushed Stainless 3-43-06797-7

Draft Meter Assembly

1-00-00637

Draft Meter Bolt & Tube

1-00-04004

ESP-RED/RED

3-20-00844

Labels, Caution & Danger

10 Sets

1-00-200408541

Lintel, All Thread

Qty 2 req

3-31-00949

Lintel Kit

Pre 008655696

1-00-774279

Pipe Insulation

3-44-774282

Pop Rivets, 1/8" Black

Pkg of 100

3-30-1104-100

Roller Hardware

4 Sets

1-00-05232

Room Sensor

3-20-00906

Touch up Paint, Black

Pre 008654714

3-42-1990

Post 008654714

3-42-19905

Wiring Harness

3-20-08727

Additional service parts on following page.

Summary of Contents for P35I

Page 1: ...allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alertchildrenandadultstohazardsofhightemperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other flammable materials away HOT SURFACES Glass and other surfaces are hot during operation AND cool down WARNING Please read this entire m...

Page 2: ...rojections 10 F Factory Built Fireplace 11 6 Vent Information A Vent Termination Requirements 12 B Avoiding Smoke and Odors 13 C Venting Requirements Restrictions 14 D Existing Fireplace Installation 15 E Rear Venting 16 F Zero Clearance Cabinet 16 7 Mobile Home US Only A Mobile Home Installation 17 8 Appliance Set Up A Outside Air Attachment 18 B Installing the Surround 19 C Routing the Power Cor...

Page 3: ...t is managed by a microprocessor that senses the room temperature and the fire temperature with two thermistor probes and then determines the best feed rate for your heating demand The platinum combination is Harman Patented Pellet ProTM Feeder system and ESP Control which have been developed to their highest state These features work together to allow amazing heat output with little regard for fu...

Page 4: ...ested Efficiency 69 5 EPA BTU Output 9 600 28 800 BTU Input 12 800 38 400 Vent Size 4 Inch Hopper Capacity 41 Lbs 19 1 2 Hopper 62 Lbs 23 1 2 Hopper Fuel Wood Pellet Weighted average LHV efficiency using data collected during EPA emissions test Weighted average HHV efficiency using data collected during EPA emissions test A range of BTU outputs based on EPA Default Efficiency and the burn rates fr...

Page 5: ...s CO is a colorless odorless gas that is produced during combustion of solid fuels CO is toxic and can be fatal Even though this stove is designed to be as safe as possible it is recommended that you install a CO detector This is true for oil gas or wood burning products as well CO is not specifically heavier or lighter than air Therefore it is best to install the detector at table top level rathe...

Page 6: ...near the appliance B Fire Safety Maintain the designated clearances to combustibles Insulation must not touch the chimney You must maintain the designated air space around the chimney This space around a chimney is necessary to allow natural heat removal from the area Insulation in this space will cause a heat buildup which may ignite wood framing NOTE Clearances may only be reduced by means appro...

Page 7: ...o Feeder Frame Latch Ash Pan Latch Feed Motor Distribution Blower Combustion Blower Exhaust Sensing Probe ESP Do Not allow finish materials to block the air flow through the return air slots Door Latch Viewing Glass Control Panel Hopper Lid Latch Return Air Slots Ash Pan Cover ...

Page 8: ...and hang tags have been removed from the glass 11 All plated surfaces have been wiped clean if applicable 12 The room sensor and any additional cable has been installed properly 13 A properly grounded electrical receptacle is available within reach of the unit s power cord 14 A good quality surge protector is highly recommended to protect the electronics Fire Risk Hearth Home Technologies disclaim...

Page 9: ...ions 14 356mm 22 559mm 8 203mm 10 254mm 2 50mm 24 610mm A B 19 1 2 495mm Hopper 23 1 2 597mm Hopper 23 3 4 603mm 9 1 4 235mm To Glass A 40 1016mm 46 1168mm B 31 787mm 34 864mm Standard Surround 1 00 774221 Oversize Surround 1 00 774250 5 Dimensions and Clearances ...

Page 10: ...h a minimum vertical height K of 12 305mm K J E Mantel Projections B Clearances to Combustibles Masonry or Manufactured Fireplace THE CLEARANCES SPECIFIED ARE FOR YOUR SAFETY THESE CLEARANCES MAY ONLY BE REDUCED BY MEANS APPROVED BY THE REGULATORY AUTHORITY Mantel Side Wall Face Trim A B C E D F 609 368 597 495 24 14 1 2 23 1 2 19 1 2 C D B A Location Inches Millimeters Insert to combustible sidew...

Page 11: ... chimney must be listed per UL 127 US and meet type HT requirements of UL 103 US Factory Built fireplace chimneys tested to UL 127 98 may be at the fireplace manufacturers option tested to the same criteria as UL 103HT requirements If the chimney is not listed as meeting HT requirements or if the factory built fireplace was tested prior to 1998 a full height listed chimney liner must be installed ...

Page 12: ...s 12 H A vent must not be installed within 3 feet 914mm above a gas meter regulator assembly when measured from the horizontal center line of the regulator I The clearance to service regulator vent outlet must be a minimum of 6 feet J The clearance to a non mechanical air supply inlet to the building or the combustion air inlet to any other appliance must be a minimum of 48 K The clearance to a me...

Page 13: ...ted on the exterior wall oriented towards the prevailing wind direction during the heating season The outside air connection will supply the demands of the pellet appliance but consideration must be given to the total house demand House demand may consume some air needed for the stove especially during a power failure It may be necessary to add additional ventilation to the space in which the pell...

Page 14: ...standard with the largest pipe stub 1 Part 1 00 574034 is for use with 4 PL vent starter pipe and 4 stainless steel flex pipe Part 1 00 574034 2 Part 1 00 674039 is for use with 3 PL vent starter pipe and also for use with 3 aluminum flex duct for outside air connections Use only the specified venting components Use of any other components will void the product warranty and may pose a hazard Do No...

Page 15: ...cial State or Local codes may require a full liner run to the top of the chimney Be sure and check your local regulations before planning the installation In this method the proper flashing and rain cap are also required Tile Flue Liner Non combustible Insulation Sealing Plate When using single wall flex this section of venting must be wrapped with non combustible insulation to prevent excessive h...

Page 16: ...oom air to be drawn into the rear of the cabinet and circulated through the heat exchange and back into the room These openings can not be blocked If finishing with stone or masonry keep the masonry a minimum of one inch from the sides of the surround Mortar can be used to give a more finished look The top of the chimney must also be sealed Otherwise it can become a nesting area or a water trap If...

Page 17: ...to the exterior of the mobile home 7 Installation shall be in accordance with the Manufactured Home and Safety Standard HUD CFR 3280 Part 24 8 The appliance must never be installed in a room designated for sleeping 9 The space heater must be connected to a factory built chimney conforming to CAN ULC S629 Maximum 8 inch diameter Chimney must be removable to allow transport of mobile home There are ...

Page 18: ...ension kit item 1 00 674104 at the top of the chimney This is slotted to allow fresh air into the chimney or chase 2 Secure the outside air supply pipe to the stub on the mounting frame using a minimum of two fasteners 3 If running the supply pipe direct install the outside air cover weldment 1 10 09542 to keep birds or rodents from entering the supply pipe 4 Keep the intake a minimum of 4 feet 1 ...

Page 19: ...ounting frame 2 Start your leveling bolts into the floor of the frame and adjust to slightly raise the height see next section This will allow some clearance to assemble the surround 3 Prepare the side panels by removing three nuts each The left side panel is the one with the control board opening If mounting the control door the hinge bracket will attach using the control panel mounting screws 4 ...

Page 20: ...ing will occur when sliding the insert in or out NOTE When installed in a rear vent configuration the maximum BTU may be reduced due to elevated ESP temperatures associated with the horizontal exhaust stream Leveler Bolts With the surround attached and the power cord installed install the coupler nut weldments to the frame in the hole location that suits your needs with the 4 1 4 20 x 5 8 flange s...

Page 21: ...ch to the short white wire on the control harness Install the control panel into the surround Right side first then tilt in the left side Secure using the four black machine screws included with the surround H Room Sensor Installation Although not required it is recommended that the room sensor be connected in every installation Using a minimum size 18 gauge wire you may splice in an additional le...

Page 22: ...00 774125 The Service Rail Kit is used to support the insert body while it is pulled out of the mounting frame for cleaning or service Used only with a raised hearth installation it is easily adjustable to a height range of 4 to 14 Assemble the rail kit using the provided instructions After removing the Ash Pan cover the rails attach to the mounting frame with four bolts There are even stop bolts ...

Page 23: ...ucts Higher ash may not mean more or less heat value but it will require more maintenance and cleaning Low ash content fuel or Premium Grade is made from only the cleanest sawdust Cleaning and maintenance are greatly reduced while typically higher heat value is experienced APPROVED FUELS Wood Pellets Any grade of wood or biomass pelletized fuel Pellets should be either 1 4 or 5 16 6 8mm in diamete...

Page 24: ... board will also flash a code sequence on the Status light if an error is detected Feed Limit Sets the maximum feed rate Test Runs all motors at full speed for one minute to check operation Afterwards the combustion blower will remain on low burn voltage Temp dial Allows you to adjust the room temperature in Room Temp Mode using the outer scale marked in degrees Fahrenheit It also allows you to ad...

Page 25: ...pace will be cooler than on the warmer days The only real benefit to this mode of operation is that you ll be able to know exactly how long a hopper full of fuel will last because the consumption is going to stay relatively the same Temperature Dial The temperature dial is a dual purpose dial In Room Temp mode you select the room temperature you want the stove to maintain at the room sensor probe ...

Page 26: ...per lid are all closed and latched Turn the Feed Limit dial to Test mode During the first minute of test the combustion blower will be on high Record the high draft reading here ____________ W C The high draft should be above 0 5 W C but no higher than 1 W C After a minute the combustion blower will go to low speed Here you want to see a reading between 0 30 and 0 35 If necessary adjust the draft ...

Page 27: ...r 5 to start out 4 Position the Igniter switch to Igniter Auto 5 Turn the mode selector dial to the desired mode This will start the combustion blower feeder and igniter operating If Room Temp is selected be sure to turn the temperature dial above the current room temperature 6 After the initial feed cycle is typically when you ll begin to see sparks smoke or flames Keep Hopper Lid Ash Pan and Fir...

Page 28: ...er Add fuel Door hopper lid or ash pan open Close all doors and check seals Poor draft weak combustion blower Perform draft test clean exhaust replace blower if necessary Fuel feed restriction Check operation in Test mode Clear obstruction Symptom Possible Cause Corrective Action Low volume or no fuel feed No fuel in hopper Add fuel Door hopper lid or ash pan open Close all doors and check seals P...

Page 29: ... area Depending on fuel quality OR X Firebox thorough cleaning After each ton of fuel burned OR X Glass When view of fire becomes obstructed OR X Heat exchanger After each ton of fuel burned OR X Hopper Whenever adding fuel OR X Venting system More frequently depending on fuel quality and quantity OR X Soot Formation and Need For Removal When wood is burned the products of combustion combine with ...

Page 30: ... igniter element in the process Depending on fuel quality and the quantity of fuel consumed the interval between scraping will vary If you see orange and lazy flames it is a good indicator of the need for scraping 4 Disposal of Ashes Frequency As needed By User Ashes must be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible flo...

Page 31: ...CE For optimal performance of your pellet burning appliance you must perform regular cleaning and maintenance as directed in this manual Not doing so will result in Poor performance Smoke spillage into the room Overheating of components Failure to perform regular cleaning on your pellet burning appliance will void the warranty a Make sure the fire is out and cool Disconnect power cord prior to ser...

Page 32: ...low l Before reinstalling the access cover make sure the insulation between the two layers is in tact k With this cover removed you can vacuum the paddle fan and the inside of the chamber Be careful not to bend the blades on the paddle fan i Release the spring latches and slide the insert body out onto the hearth or onto the service rail kit if purchased j Remove the exhaust chamber access cover o...

Page 33: ...8 Venting and Chimney System Frequency Yearly or more frequently depending on ash build up By Service Technician Chimney Sweep Soot and Fly Ash Formation Need for Removal The products of combustion will contain small particles of fly ash The fly ash will collect in the exhaust venting system and restrict the flow of exhaust gases During periods of incomplete combustion which may occur during start...

Page 34: ...5R36_09 15 D Motors Components Pellet Pro Feeder Frame Latch Ash Pan Latch Feed Motor Distribution Blower Combustion Blower Exhaust Sensing Probe ESP Door Latch Viewing Glass Control Panel Hopper Lid Latch Return Air Slots Ash Pan Cover ...

Page 35: ...the probe Slide the insert body out of the mounting frame The probe is installed on the side of the exhaust chamber With a 1 4 socket or driver remove the screw that attaches the probe Pull the probe out of it s mounting hole 1 Feed Motor Requires no lubrication Keep the motor windings free of dust Can be wiped clean or vacuumed To remove feed motor Slide the insert body out of the mounting frame ...

Page 36: ... Wipe or vacuum to clean Use a vacuum to remove fines and sawdust To access feeder cleanout Slide the insert body out of the mounting frame Locate the feeder cover from the right side of the unit Loosen the wing nut approximately 3 4 of the way out on the stud Pull out on the bottom of the cover then lift upward to remove Notice the deflector shield is sitting loose in the feeder It can be removed...

Page 37: ...l the igniter and bracket out from the front until the wire disconnects are accessible When installing igniter reverse these steps and be sure that the plastic coated wires are pulled all the way to the rear of the feeder Re tie all wires clear of all hot or moving parts This hole in the feeder body is where the igniter wires pass through to the burn pot FEED MOTOR This shows the igniter and brack...

Page 38: ...WHITE PLUGGED BROWN 5 6 7 EMPTY WHITE WHITE WHITE 4 8 10 9 RED BLUE YELLOW PART NO 3 90 00877 BLACK 11 WHITE 11 PIN PLUG MALE FEMALE CONNECTIONS GREEN WIRE IS GROUND BONDED TO STOVE FRAME 1 8 3 R U B B E R C O R D P O W E R C O R D HARMAN ACCENTRA XXV P35I PELLET STOVE WIRING DIAGRAM ESP CONTROL BOARD BROWN MALE FEMALE CONNECTIONS WHITE WHITE WHITE DK BLUE RED GREEN WHITE REMOTE SENSOR PORTS YELLO...

Page 39: ...hut down If the fire is out and the ESP is still warm the feeder may restart Since the fire is out the ESP temperature will not rise The unit will then shut down and may flash a six blink status error See ESP error codes If the fire is still burning it will resume normal operation Contact your dealer if you have questions about UPS compatibility with your appliance Use only Harman approved battery...

Page 40: ...at Depot ITEM Description COMMENTS PART NUMBER 1 Pipe Stub 4 in Flex w gasket 1 00 674040 3 Stub Kit 1 00 674039 2 Gasket Set Burnpot Pipe Stub Set of 5 1 00 07384 Y 3 Mounting Frame Assembly 1 10 774235A Screw HCS 5 16 18 X 1 1 4 Pkg of 50 3 30 1129 50 Y Additional service parts on following page 4 15 23 5 in 1 70 774235 1 Black 19 5 in 1 70 774195 1 Black Ending Manufacturing Date June 2011 23 5...

Page 41: ... Surround Top Standard 1 10 774222 Oversize 1 10 774250 4 2 Machine Screw Nut10 32 Pkg of 100 3 30 8003 100 Y 4 3 Pop Rivet 1 8 X 1 8 Black Pkg of 50 3 30 9004 50 4 4 Surround Left Standard 1 10 774220 Oversize 1 10 774248 4 5 Control Door w Hinge 1 00 774310 4 6 Screw PHM 8 X 1 2 Black Pkg of 100 3 30 5000 100 Y 4 7 Surround Right Standard 1 10 774221 Oversize 1 10 774249 4 8 Control Board Mount ...

Page 42: ... Post 008654714 1 10 774828A Y Switch Hopper Lid 48 in 3 20 232108 Y 13 3 8X1 2 Silicone PSA 20FT For hopper top 1 00 375501 Y 14 Spring Latch Qty 4 req 3 31 00927 Y 15 Ash Pan W Gasket 1 10 774207 Y Ash Pan Gasket 3 44 774211 Y 16 Ash Pan Cover Assembly 1 10 774205A 17 Load Door Painted Only 3 00 06718P Door glass w Gasket 1 00 00688 Y 1 4 Rd Black PSA For glass 15 Ft 1 00 2312 Y Glass Clips Hdwr...

Page 43: ...00 677200 Y Airwash O rings Pkg of 10 1 00 939639 Y Ash Lip Trim Gold 3 43 08400 Brushed Stainless 3 43 08400 7 Bright Nickel 3 43 08400 8 Burnpot Scrapers Pkg of 10 2 00 773850 10 Diagnostic Display Module 3 20 05401 Y DDM Replacement Cable 1 00 05402 Disconnect 3 16 Female Pkg of 25 1 00 08529 Y Disconnect Female Pkg of 25 1 00 00959 Y Disconnect Male Pkg of 25 1 00 00957 Y Door Hinge 2 00 06707...

Page 44: ...over Kit 1 00 67900 Y 9MM X 13MM Tubing Kit 5 Ft 1 00 511427 Y 27 7 1 8 Silicone Tubing 5 Ft 1 00 5113574 Y 27 8 Screws HWH TEKS 10 X 3 4 Pkg of 100 3 30 5004 100 Y 27 9 Pellet Air Intake w Gasket 1 10 06810A 27 10 Gasket Feeder Air Intake Pkg of 6 3 44 72224 6 Y 27 11 Snout Weldment w Gasket 1 10 774143A 27 12 Pellet Feeder Weldment 1 10 724132 Y 27 13 Flange 1 4 20 X 3 8 Pkg of 50 3 30 2000 50 Y...

Page 45: ...ter Height 31 3 8 797 mm Rectangular Minimum Height 28 7 8 733 mm E Custom Size Surround This diagram shows the minimum dimensions of a custom fit surround panel part number 1 00 774221 SPL Note that arched surrounds can only be made flat Therefore the intake air slots normally in the sides of the surround are moved to the face Rectangular surrounds can be made flat if desired and they will also h...

Page 46: ...ranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for parts and labor for covered component...

Page 47: ...ty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plat...

Page 48: ...48 Save These Instructions 3 90 775R36_09 15 Service Maintenance Log Date Of Service Description Of Service Performed By ...

Page 49: ...49 Save These Instructions 3 90 775R36_09 15 ...

Page 50: ... ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ___________________________________________________________________________...

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