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Harken Powered Performa 80.3 STP EL/HY, Installation And Maintenance Manual, Page: 28 / 28

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Harken Powered Performa 80.3 STP EL/HY Installation And Maintenance Manual Download Page 28

28

Performa

™

 Winch 

80.3 STP EL/HY

Installation and Maintenance Manual - Mod.A

Hydraulic motor

1

3

2

4

4

2

T

G

A

T

Pos.

Q.ty Code

Description

1

1

G30849000Y

Hydraulic motor W80

2

1

4

2

2

1

4

A94226600

M0611703

M0667103

M0621503

M0674097

M0623503

KIT HY Motor Flange W80

Flange for Motor fixing

HELI COIL M12x18 

Washer  10.5 U1751 DIN127

Screw M12x35 UNI5931

Washer D.13 U1751 DIN127

Seal Ø50xØ65x8

Screw UNI EN ISO 4017:2002 - M10x25 

- A4

Pos.

Q.ty Code

Description

3

1

S295050082

Spacer

4

1

1

1

1

1

1

A93264800

M0666002

S432920001

S432930080

S329360082

M0635303

KIT Clutch HY Motor W80

Connecting coupling

Toothed coupling

Spring pin 6x45 DIN 1481

Spring for motor clutch

Spring seat

Washer

Screw M8x16 UNI6109

Harken

®

 Grease

G

Axial Threadlocker

T

Anti-seize

A

Summary of Contents for Powered Performa 80.3 STP EL/HY

Page 1: ...Powered Performa Winch 80 3 STP EL HY Installation and Maintenance Manual MRPW A...

Page 2: ...arm 11 Motor installation procedure 11 Electric equipment 12 Hydraulic connections diagram 14 Maintenance 15 Washing 15 Maintenance table 15 Disassembly procedure 15 Winch exploded view with maintena...

Page 3: ...le only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technical characteristics Power ratio Gear ratio 1st speed 8 01 1 2 76 1...

Page 4: ...ate The performance is evaluated measuring the pressure and flow on the motor ports The performance data are based on oil with a viscosity of 35mm2 s 165 SUS and temperature of 50 C 120 F Weight ST A...

Page 5: ...Y Installation and Maintenance Manual Mod A Line entry height Vertical electric motor 12 V 24 V Line entry height Line entry height Line entry height Outline Hydraulic motor Winch 80 3 STP EL HY Horiz...

Page 6: ...mounting fasteners or failure to ensure the correct deck strength can result in the winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death WARNING Verify...

Page 7: ...use Socket Head SH bolts Tools needed One medium flat bladed screwdriver A number six hex key Rags To identify the various parts refer to the exploded view at the end of this Manual Torque to apply wh...

Page 8: ...nance Manual Mod A 7 Unscrew the three screws n 40 10 Slide out the assy flange n 19 9 Unscrew the six screws n 23 8 Slide out the drum n 38 and roller bearing n 17 5 Unscrew the three screws n 37 6 R...

Page 9: ...a Winch 80 3 STP EL HY Installation and Maintenance Manual Mod A 13 Unscrew the six screws n 22 14 Slide out the drum support n 15 11 Slide out the assy command tube n 30 12 Slide out the roller beari...

Page 10: ...ulling off deck suddenly and unexpectedly during high loads causing severe injury or death NOTICE To mount winches on the deck do not use countersunk bolts D Fill the mounting holes with a suitable ma...

Page 11: ...ING Make sure that the power is switched off before installing or carrying out maintenance on the winch Once you have installed the winch on the deck proceed with motor installation The motor can be c...

Page 12: ...es refer to the Dual Function Control Box manual WARNING Before installing and using the device read carefully the Dual Function Control Box manual available on web site www harken com Refer to the fo...

Page 13: ...motor using a spanner and tighten other nut with second spanner Take special care not to turn the central spindles These instructions apply when assembling and disassembling We recommend using a torqu...

Page 14: ...run The motor also needs a third connection with a low pressure tube for drainage so that excess oil can return to the main tank to avoid shortening the life of the motor This motor uses an open cent...

Page 15: ...ailing or racing In addition they must be completely overhauled cleaned and lubricated at least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part...

Page 16: ...nstallation procedure page 7 as shown in the paragraph on winch installation and then do the following 16 Slide out the assy ratchet hub 2nd speed 17 Remove the washer n 10 18 Slide out roller bearing...

Page 17: ...80 3 STP EL HY Installation and Maintenance Manual Mod A 21 Remove the gear n 12 22 Remove the washer n 10 23 Slide out the gear assy n 9 24 Remove the gear n 4 25 Remove the washer n 3 26 Remove the...

Page 18: ...80 3 STP EL HY Installation and Maintenance Manual Mod A 27 Remove the central shaft n 25 and the washer n 27 28 Remove the washer n 26 Important The plastic washer must be posi tioned in contact wit...

Page 19: ...awls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check there are no breaks in the bearin...

Page 20: ...rken grease where indicated above Apply Harken grease 1 on assy socket screw 2 on drum gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper q...

Page 21: ...ith it If the jaws have been disassembled insert peeler between the two jaws taking care that the letters TOP on the peeler are facing upwards OIL In case of doubt concerning the assembly procedure co...

Page 22: ...Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3520031 Email info harken it Web www harken com Tech Service Email techservice harken it Customer Service Tel 39 031 3523511 Email...

Page 23: ...23 Performa Winch 80 3 STP EL HY Installation and Maintenance Manual Mod A 38 43 41 17 37 31 19 40 30 39 16 15 23 22 18 47 47 42 Exploded view 1 2 Performa Winch 80 3 STP EL HY...

Page 24: ...ch 80 3 STP EL HY Installation and Maintenance Manual Mod A 1 25 26 24 10 3 8 11 7 4 14 2 27 5 28 9 32 29 34 20 35 33 36 21 10 2 6 7 12 7 6 8 13 2 10 6 44 45 46 47 47 Exploded view 2 2 Performa Winch...

Page 25: ...1 S402050004 Washer 25 2x 61x2 4 27 1 S405860080 Spacer 28 1 1 A94055700 S455420081 Assembly Pinion Z14 Pinion Z14 Bushing 24 5x 28 5x27 29 1 S405620004 Hub 2nd ratchet Pos Q ty Code Description 30 1...

Page 26: ...0 Coupler Pin 6x36 Key 8x7x35 Washer Screw M8x16 UNI6109 Spacer for Seal Spring for motor clutch 2 1 1 4 4 4 4 A94329700 M0673997 M0623503 M0611703 M0624503 M0648702 Assy flange W80 Flange for Gear Bo...

Page 27: ...03 M0603103 M0602903 M0623503 M0624503 M0674097 Assy flange Vertical Gbox W80 Flange for gear box for electric Washer 10 5 U1751 DIN127 WASHER 8 4 U1751 DIN127 A4 NUT M8 UNI 5588 A4 Screw UNI EN ISO 4...

Page 28: ...Motor fixing HELI COIL M12x18 Washer 10 5 U1751 DIN127 Screw M12x35 UNI5931 Washer D 13 U1751 DIN127 Seal 50x 65x8 Screw UNI EN ISO 4017 2002 M10x25 A4 Pos Q ty Code Description 3 1 S295050082 Spacer...

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