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Harken Powered Performa 80.3 STP EL/HY Installation And Maintenance Manual Download Page 25

25

Performa

™

 Winch 

80.3 STP EL/HY

Installation and Maintenance Manual - Mod.A

Parts lists

*Available with service kit; see website www.harken.com

**Winch product sticker 

Performa Winch 80.3 STP EL/HY

Pos Q.ty Code

Description

1

1

1

1

1

A96648300

A74506900

S476030004

M0620697

Performa base assembly W80

Performa base W80

Bearing Ø25xØ35x15

Plug for instrumented base Ø13x4

Centering bushing Ø12

Bush gear shaft Ø32xØ39x22

Bushing Ø39xØ32x22

Seal Ø25xØ47x7

Winch Product Sticker**

2

6

A74506900

Bearing Ø25xØ35x15

3

1

S434170081

Washer Ø69xØ45x1,5

4

1

S423870004

Gear Z36

5

1

S402260041

Bushing

6

12

S392440004

Pawl Ø10*

7

12

S285040001

Pawl Spring*

8

8

HFS753

Plug-pawl retainer

9

1

S405580004

Pinion

10

3

S434110081

Washer Ø48xØ26x1,5

11

1

S405830004

Shaft FD pinion

12

1

S405550004

Gear Z36

13

1

S405540004

Final Drive Pinion

14

1

S438860081

Washer Ø54xØ35,2x3

15

1

A94158700

Assembly Housing W80

Housing W80-1000

Bushing Ø39xØ32x22

16

Winch Serial Number Sticker

17

1

A74059500

Roller bearing lower

18

1

A74158900

Roller bearing Ø148xØ160x30

19

1

S415960053

Stripper arm support 

20

1

A73129200

Roller bearing Ø50xØ62x20

21

1

S413880002

Washer Ø17.2xØ32x1.5

22

6

M0624603

Screw M8x40 UNI 5931

23

6

M0635103

Socket head screw M6x16 UNI 5931

24

1

S418020004

Shaft Z13 W80 Pred EL/HY

25

1

S434160081

Washer Ø59xØ26x1,5

26

1

S402050004

Washer Ø25,2xØ61x2,4

27

1

S405860080

Spacer

28

1

1

A94055700

S455420081

Assembly Pinion Z14 

Pinion Z14

Bushing Ø24,5xØ28,5x27

29

1

S405620004

Hub 2nd ratchet

Pos Q.ty Code

Description

30

1

1

2

A94159500

S415420004

M6009463

Assembly clutch 3rd speed Winch 80.3 

Assembly command tube Winch 80

Dog Clutch 3 speed

Spring loaded ball plunger Ø6 BN13380

31

1

S4155700A0

Stripper arm support

32

1

S415400004

Pawls Carrier 3 speed

33

1

S417990041

Ratchet Gear Z21xN4

34

1

S418000080

Flange 1st speed W80

35

1

S377510001

Clutch Spring 

36

1

A73422600

Bearing Ø45xØ55x12

37

3

M0601903

Screw M6x16 UNI1207

38

1

A74159000

Drum assembly W80

39

1

6

1

44

A94159200

S385970001

S6876800C0

M0610280

Assembly Jaws Winch 80

Upper Jaw ST Winch 80

Lower Jaw ST Winch 80

Spring

Peeler Winch 80

Ball 5/16" 

40

3

M0624703

Screw M8x50 UNI 5931

41

1

A96648500

Performa stripper arm assembly W80 

Performa stripper arm W80

Pin

42

1

S4180100B7

Cover W80.3 ST

43

1

1

1

1

A94191400

S414940085

S414930003

M0679797

Assembly socket Winch 3 speed EL/HY 

Socket handle 3 speed

Washer Ø25xØ15x4

Nut Screw for Disconnect Rod

O-ring RC 2025 series

44

1

S418110002

Disconnect Rod 3 speed W80

45

2

S000080003

Pawl Ø8*

46

2

S000380001

Pawl Spring Ø8*

47

1

1

1

1

1

1

2

1

A96726500

S672650004

S414550081

S672840080

S417980004

M0679903

M0603103

M0632403

W80-1000 3 speed kit

Winch 80-1000 3 Speed Pin

Bushing Ø22xØ25x15.5

Washer 3 speed W80-1000

Idler Gear Z12

Nut selflock UNI 7473:1975 - M8 - A4

Washer 8.4 U1751 DIN127 A4

Screw M8x45 UNI 5931

Summary of Contents for Powered Performa 80.3 STP EL/HY

Page 1: ...Powered Performa Winch 80 3 STP EL HY Installation and Maintenance Manual MRPW A...

Page 2: ...arm 11 Motor installation procedure 11 Electric equipment 12 Hydraulic connections diagram 14 Maintenance 15 Washing 15 Maintenance table 15 Disassembly procedure 15 Winch exploded view with maintena...

Page 3: ...le only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technical characteristics Power ratio Gear ratio 1st speed 8 01 1 2 76 1...

Page 4: ...ate The performance is evaluated measuring the pressure and flow on the motor ports The performance data are based on oil with a viscosity of 35mm2 s 165 SUS and temperature of 50 C 120 F Weight ST A...

Page 5: ...Y Installation and Maintenance Manual Mod A Line entry height Vertical electric motor 12 V 24 V Line entry height Line entry height Line entry height Outline Hydraulic motor Winch 80 3 STP EL HY Horiz...

Page 6: ...mounting fasteners or failure to ensure the correct deck strength can result in the winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death WARNING Verify...

Page 7: ...use Socket Head SH bolts Tools needed One medium flat bladed screwdriver A number six hex key Rags To identify the various parts refer to the exploded view at the end of this Manual Torque to apply wh...

Page 8: ...nance Manual Mod A 7 Unscrew the three screws n 40 10 Slide out the assy flange n 19 9 Unscrew the six screws n 23 8 Slide out the drum n 38 and roller bearing n 17 5 Unscrew the three screws n 37 6 R...

Page 9: ...a Winch 80 3 STP EL HY Installation and Maintenance Manual Mod A 13 Unscrew the six screws n 22 14 Slide out the drum support n 15 11 Slide out the assy command tube n 30 12 Slide out the roller beari...

Page 10: ...ulling off deck suddenly and unexpectedly during high loads causing severe injury or death NOTICE To mount winches on the deck do not use countersunk bolts D Fill the mounting holes with a suitable ma...

Page 11: ...ING Make sure that the power is switched off before installing or carrying out maintenance on the winch Once you have installed the winch on the deck proceed with motor installation The motor can be c...

Page 12: ...es refer to the Dual Function Control Box manual WARNING Before installing and using the device read carefully the Dual Function Control Box manual available on web site www harken com Refer to the fo...

Page 13: ...motor using a spanner and tighten other nut with second spanner Take special care not to turn the central spindles These instructions apply when assembling and disassembling We recommend using a torqu...

Page 14: ...run The motor also needs a third connection with a low pressure tube for drainage so that excess oil can return to the main tank to avoid shortening the life of the motor This motor uses an open cent...

Page 15: ...ailing or racing In addition they must be completely overhauled cleaned and lubricated at least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part...

Page 16: ...nstallation procedure page 7 as shown in the paragraph on winch installation and then do the following 16 Slide out the assy ratchet hub 2nd speed 17 Remove the washer n 10 18 Slide out roller bearing...

Page 17: ...80 3 STP EL HY Installation and Maintenance Manual Mod A 21 Remove the gear n 12 22 Remove the washer n 10 23 Slide out the gear assy n 9 24 Remove the gear n 4 25 Remove the washer n 3 26 Remove the...

Page 18: ...80 3 STP EL HY Installation and Maintenance Manual Mod A 27 Remove the central shaft n 25 and the washer n 27 28 Remove the washer n 26 Important The plastic washer must be posi tioned in contact wit...

Page 19: ...awls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check there are no breaks in the bearin...

Page 20: ...rken grease where indicated above Apply Harken grease 1 on assy socket screw 2 on drum gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper q...

Page 21: ...ith it If the jaws have been disassembled insert peeler between the two jaws taking care that the letters TOP on the peeler are facing upwards OIL In case of doubt concerning the assembly procedure co...

Page 22: ...Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3520031 Email info harken it Web www harken com Tech Service Email techservice harken it Customer Service Tel 39 031 3523511 Email...

Page 23: ...23 Performa Winch 80 3 STP EL HY Installation and Maintenance Manual Mod A 38 43 41 17 37 31 19 40 30 39 16 15 23 22 18 47 47 42 Exploded view 1 2 Performa Winch 80 3 STP EL HY...

Page 24: ...ch 80 3 STP EL HY Installation and Maintenance Manual Mod A 1 25 26 24 10 3 8 11 7 4 14 2 27 5 28 9 32 29 34 20 35 33 36 21 10 2 6 7 12 7 6 8 13 2 10 6 44 45 46 47 47 Exploded view 2 2 Performa Winch...

Page 25: ...1 S402050004 Washer 25 2x 61x2 4 27 1 S405860080 Spacer 28 1 1 A94055700 S455420081 Assembly Pinion Z14 Pinion Z14 Bushing 24 5x 28 5x27 29 1 S405620004 Hub 2nd ratchet Pos Q ty Code Description 30 1...

Page 26: ...0 Coupler Pin 6x36 Key 8x7x35 Washer Screw M8x16 UNI6109 Spacer for Seal Spring for motor clutch 2 1 1 4 4 4 4 A94329700 M0673997 M0623503 M0611703 M0624503 M0648702 Assy flange W80 Flange for Gear Bo...

Page 27: ...03 M0603103 M0602903 M0623503 M0624503 M0674097 Assy flange Vertical Gbox W80 Flange for gear box for electric Washer 10 5 U1751 DIN127 WASHER 8 4 U1751 DIN127 A4 NUT M8 UNI 5588 A4 Screw UNI EN ISO 4...

Page 28: ...Motor fixing HELI COIL M12x18 Washer 10 5 U1751 DIN127 Screw M12x35 UNI5931 Washer D 13 U1751 DIN127 Seal 50x 65x8 Screw UNI EN ISO 4017 2002 M10x25 A4 Pos Q ty Code Description 3 1 S295050082 Spacer...

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