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10

ENGLISH

05/15/2022

Lokhead Winch Installation

Mounting Surface

Winch must be installed on a flat surface, reinforced if necessary, 

to withstand a load equal of 22 kN.

Winch Entry Angle of Lifting Rope

Winch entry angle must be 8° with a tolerance of ±2° to avoid 

rope overrides.

Mount winch so drive gear is positioned where rope enters  

winch drum. 

Note:   on winch skirt identifies location of drive gear.

Mounting Template - Plate Adapter 

Drilling template of the holes provided  

for fastening with M12 screws.  

All dimensions are in mm.

Ø13

49

102

49

78

11

11

WINCH LOKHEAD 500 KIT

 INLH500KIT.US

 WARNING! 

   MOUNT WINCH SO THAT DRIVE GEAR IS POSITIONED 

WHERE ROPE ENTERS WINCH DRUM. INCORRECT 

POSITIONING OF DRIVE GEAR CAN WEAKEN WINCH 

LEADING TO FAILURE, POSSIBLY RESULTING IN SEVERE 

INJURY OR DEATH.

 WARNING! 

   INCORRECT INSTALLATION OF WINCH MAY CAUSE 

SEVERE INJURY OR DEATH. CONSULT EQUIPMENT 

SUPPLIER IF IN DOUBT ABOUT CORRECT POSITION  

OF WINCH.

 WARNING! 

   VERIFY ENTRY ANGLE OF ROPE. IT  

MUST BE 8° WITH TOLERANCE OF  

±2°, TO AVOID ROPE OVERRIDES  

AND DAMAGING WINCH OR  

MAKING WINCH INOPERABLE,  

LEADING TO LOSS OF CONTROL,  

POSSIBLY RESULTING IN SEVERE INJURY OR DEATH.

Winch Location

Winch must be installed in a position to 

allow sufficient working space around unit, 

so not to impede operation of handles.

Winch must be installed in a position to 

ensure visibility of the lift trajectory by 

operator at all times.

Harken

®

 accepts no responsibility for defective installation or 

reassembly of its winches. If you have questions or concerns, 

Harken

®

 Tech Service is at your disposal:  

[email protected]

DRIVE GEAR

rope entry 
direction

Summary of Contents for INLH500KIT.US

Page 1: ...y before using the winch Refer to the instructions before and after each use USA Winch LokHead 500 KIT Part Number INLH500KIT US 262 691 3320 harkenindustrial com infoUSA harkenindustrial com Harken I...

Page 2: ...of the device and aims to provide all the information needed for its safe and correct use and for proper maintenance If there are instructions you do not understand contact Harken Keep the manual in a...

Page 3: ...9 Technical Data 9 WARNING NOTE Lokhead Winch Installation 10 Mounting Surface 10 Winch Entry Angle of Lifting Rope 10 Winch Location 10 Mounting Template Plate Adapter 10 Installation Procedure 11 P...

Page 4: ...s carried out by the user without explicit written authorisation from the manufacturer will invalidate the warranty and relieve the manufacturer of any responsibility for damage caused by the defectiv...

Page 5: ...okHead Winch must be used after being mounted on a suitable anchorage point All the equipment and anchor devices used in conjunction with the Lokhead winch to lift person in rescue operation must be c...

Page 6: ...s Description 1 Control Lever 2 Knob 3 Stripper Arm 4 Drum 5 Removable Skirt 6 Plate 7 Handle Socket 8 Tripod Adapter Pos Description 9 Clamping Plate 10 U Bolt Kit 11 Self locking Nut 12 Anchor Devic...

Page 7: ...7 ENGLISH 05 15 2022 OUTLINE Standard Configuration 56 255 157 292 25 292 118 64 25...

Page 8: ...SH 05 15 2022 Tripod Use Configuration Note all dimensions are in mm WINCH LOKHEAD 500 KIT INLH500KIT US B B 5 6 7 3 4 1 2 48 50 262 203 262 323 120 310 50 B B 5 6 7 3 4 1 2 48 50 262 203 262 323 120...

Page 9: ...eatures without individual tolerance indications as for standard sheet UNI EN 22768 2 Tolerance class K A Modificato descrizione da 500KIT HL a 500 US e rimosso S721750020 e A97016100 Baselli 31 01 20...

Page 10: ...N WEAKEN WINCH LEADING TO FAILURE POSSIBLY RESULTING IN SEVERE INJURY OR DEATH WARNING INCORRECT INSTALLATION OF WINCH MAY CAUSE SEVERE INJURY OR DEATH CONSULT EQUIPMENT SUPPLIER IF IN DOUBT ABOUT COR...

Page 11: ...for lifting loads It is possible to fix the plate using ratchet strap connec tors anchor devices It is the installer s responsibility to carry out all structural tests needed to ensure that the mount...

Page 12: ...n max range B from 35 mm to 92 mm NOTE Set the adjusting nut according to B dimension to man tain parallelism between plates in clamping position clamping wing nut tightened WINCH LOKHEAD 500 KIT INLH...

Page 13: ...lanes must be parallel 1 Position the tripod adapter on the tripod 3 Tighten the 2 wing nuts 2 Tighten the two nuts with a wrench WARNING MAKE SURE THAT THE PLATES OF THE TRIPOD ADAPTER ARE LOCKED AND...

Page 14: ...plate on the tripod adapter 7 Engage the connector and the anchor device to the plate on the winch side and to a safe anchorage point on the opposide side 6 Insert the winch handle into the socket 5...

Page 15: ...ing the control lever 1 Untighten the knob screw 3 Tighten the control lever screw 2 Position the control level using the screw supplied with transformation kit 4 Fix surely the plate to the plate ada...

Page 16: ...ASTENED TO PLA TE FAILURE TO USE CORRECT NUMBER AND LENGTH OF MOUNTING FASTENERS AND OR FAILURE TO TIGHTEN THEM CORRECTLY CAN RESULT IN WINCH PULLING OFF SUDDENLY AND UNEXPECTEDLY DURING HIGH LOADS WH...

Page 17: ...AD DROPS OR BECOMES UNCONTROLLABLE WARNING TAKE AT LEAST TWO TURNS OF THE ROPE AROUND THE WINCH DRUM AND IF IT SLIPS UNDER LOAD INCREASE THE NUMBER OF TURNS TO A MAXIMUM OF FOUR TAKING CARE NOT TO OVE...

Page 18: ...rope clock wise and pulling tight to engage 4 Fit the rope into the rope grab Raise the cover to make this easier Position the rope inside the stopper CORRECT INCORRECT WINCH LOKHEAD 500 KIT INLH500KI...

Page 19: ...r Slower More Power 6 When the handle becomes difficult to rotate in 1st gear reverse the direction to engage 2nd A higher power ratio makes a heavier load easier to lift with the same effort NOTE The...

Page 20: ...ENS THE LIFE OF THE WINCH CAN CAUSE SERIOUS INJURY AND ALSO INVALIDATE THE WINCH WARRANTY MAINTENANCE OF WINCHES MUST BE CARRIED OUT EXCLUSIVELY BY TRAINED PERSONNEL WARNING REMOVE AUXILIARY EQUIPMENT...

Page 21: ...sheet must include these details Equipment control sheet Owner organization name Product name and Model Serial Number Year of manufacture Date of purchase Date of first use Maintenance interval Annua...

Page 22: ...22 ENGLISH 05 15 2022 Date of Service Description of Service Name and Signature of Maintanance Operator Date of Next Inspection WINCH LOKHEAD 500 KIT INLH500KIT US MAINTENANCE INSPECTION LOG...

Page 23: ...23 ENGLISH 05 15 2022 Date of Service Description of Service Name and Signature of Maintanance Operator Date of Next Inspection MAINTENANCE INSPECTION LOG...

Page 24: ...rized personnel and is accompanied by Maintenance Schedule properly compiled Harken Industrial guarantees this product for three years against any defects in materials or manufacture The guarantee doe...

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