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Harken 46 Rewind STA EL, Installation And Maintenance Manual

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Harken 46 Rewind STA EL Installation And Maintenance Manual Download Page 24

24

46 Rewind ™ Radial Winch

Installation and Maintenance Manual

*Available with service kit; see website www.harken.com

**Winch product sticker 

 46 Rewind

TM

 STBBB EL Winch

BBB = all bronze

Pos.

Q.ty Code

Description

1

1

1

1

1

1

1

A94164101

S413350080

S414890080

S413330085

S4130900A7

M6009463

W46 RW Base Assembly

W46 RW Base

Heli-coil M8x10

Roller Ø6x19

Bushing Ø9xØ11x7

Bushing Ø12xØ14x11

Bushing Ø22xØ25x8.5

Spring loaded ball plunger Ø6

2

1

A96938300

Assy Skirt Winch 46 BBB Rewind

Skirt W46.2 RW BBB

Winch Product Sticker**

3

1

S413300004

Pin Ø12x60

4

1

S278170002

Washer Ø12.5xØ48x1.5

5

6

S000080003

Pawl Ø8*

6

6

S000380001

Pawl Spring Ø8*

7

1

S413250041

Pinion Z13

8

2

M6017694

Bushing PSM-1214-20

9

1

S413070004

Pin Ø9xØ12x32.5

10

1

2

A94133400

S414900080

Assy Gear Z12

Gear Z12

Bushing Ø12xØ14x8

11

1

1

1

1

A96756700

S414900080

S413330085

S4133200B3

W46 RW Housing Assembly  

W46 RW Housing

Heli-coil M6x9

Bushing Ø12xØ14x8

Bushing Ø12xØ14x11

Bushing for support

12

5

M0606303

Screw M8x25 UNI 5931

13

2

A74133700

Bearing Ø75xØ87x26

14

1

S413390080

Spacer

15

Winch Serial Number Sticker

16

1

S4129400A0

Stripper arm support

17

1

S281690097

Red line

18

4

M0601803

Screw UNI EN ISO 1207:1996 - M6x35 

- A4

19

3

M6007103

Screw M6x50 UNI6107

20

1

S416540004

Gear Z27

21

1

S416280004

Main shaft W46 Rewind

Pos.

Q.ty Code

Description

22

1

S416260041

Disconnect fl ange

23

2

M0614103

Ball 5-16" inox

24

1

M0616603

Seeger Ring UNI 7435:1975 - Ø28 mat. 

17-7 Ph

25

1

M0630802

SMALLEY RING SSR0137-S17

26

1

S416250004

Pawls carrier Ø8xN2

27

1

S416240041

Gear Z23

28

1

S416300002

Disconnect rod 46 Rewind

29

1

S416530004

Pin for switch

30

1

M0624203

Screw M6x30

31

1

S418590001

Spring Ø10.67x12.7

32

1

A74165000

Command x W46 Rewind

33

1

S693840043

Drum W46 BBB Rewind

34

1

1

1

A94191800

S419190004

S419200041

Assy knob W46 Rewind

Knob W46 Rewind

Heli-coil M4x8

Pin for knob

Bushing Ø6.5xØ4x3

35

1

S497400180

Knob Rewind

36

1

M0624103

Screw M4x16 UNI5931

37

1

1

1

1

A94165200

S414940085

S414930003

M0679797

Assy socket Rewind

Socket Handle 

Washer Ø25xØ15x4

Nut Screw for Disconnect Rod

O ring RC 2025 series

38

1

A76938800

Cover W46 BBB Rewind 

39

1

4

A96938500

S385970001

Assy jaws Winch 46 BBB Rewind

Lower Jaw W46 BBB Rewind 

Upper Jaw W46

SPRING

40

1

1

1

1

1

2

A76938600

S6938700F0

S416570001

S416580041

S419170080

M0619003

Stripper arm Winch 46 BBB Rewind

Stripper arm W46 BBB Rewind

Peeler W46 BBB Rewind

Spring stripper arm W46 Rewind

Bushing

Slider

Screw M5x20 UNI 6109

Summary of Contents for 46 Rewind STA EL

Page 1: ...Radial Electric Winch 46 Rewind Installation and Maintenance Manual MRRW 04 ...

Page 2: ...ng the self tailing arm 9 Motor installation procedure 10 Electric wiring diagrams 11 Maintenance 13 Washing 13 Maintenance table 13 Disassembly procedure 13 Exploded view with maintenance products 16 Assembly 17 Harken limited worldwide warranty 18 Ordering spare parts 18 Exploded view 19 Parts List 21 Radial 46 RewindTM STA EL 21 Radial 46 RewindTM STC EL 22 Radial 46 RewindTM STCW EL 23 Radial ...

Page 3: ...ce harken it This Manual is available only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technical characteristics Power ratio Gear ratio 1st speed 11 70 1 2 30 1 2nd speed 46 50 1 9 17 1 The theoretical power ratio does not take friction into account Performance data 46 Rewind Winch horizontal motor horizontal motor 12 V 70...

Page 4: ...l structural tests needed to ensure that the deck can bear the load Harken does not supply the screws needed to install the winch since these may vary depending on the deck on which it is to be installed It is the installer s responsibility to choose the correct screws taking account of the loads they will have to bear Harken assumes no responsibility for incorrect installation of its winches or f...

Page 5: ... can weaken winch leading to failure which can cause an accident leading to severe injury or death NOTICE For winch STA STC and STCW versions only you can find the icon on the skirt to identify the drive gear position After correctly positioning the final drive gear with respect to the load check that the motor gearing electrical wiring and or hydraulic pipes can be housed below decks To help find...

Page 6: ...arts refer to the exploded view at the end of this Manual Torque to apply when assembling Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and using socket head SH bolts See paragraph on installation 1 Pull out the disconnect rod n 28 3 Slideofftheassysocketn 37andthecovern 38 Pay attention to the o ring in the socket 2 Unscrew the centra...

Page 7: ...Nm 4 42 in lb 2 Remove the skirt n 2 with the help of the screwdriver placed as shown by the symbol 5 Remove the stripper arm n 40 by rotating and lifting it 6 Lift off the drum n 33 Winch STA STC and STCW versions Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and using socket head SH bolts Winch STBBB and STCCC versions Install the wi...

Page 8: ...the deck in the position you have chosen keeping in mind the limits described on page 4 and using hexagonal headed bolts See paragraph on winch installation 3 Position the 5 M8 hexagonal headed bolts in their holes 5 Press down the skirt to position it correctly 4 Reposition the skirt n 2 in its housing 6 Reposition the knob in the Rewind position see figure ...

Page 9: ...type of the boat deck Consult the yard that built the boat in case of doubt WARNING To install the winch on the deck use only bolts in A4 stainless steel DIN 267 part11 Bolts made of other materials may not have sufficient strength or may corrode which can result in winch pulling off deck suddenly and unexpectedly during high loads causing severe injury or death NOTICE To mount winches on the deck...

Page 10: ...he flange Motor installation procedure WARNING Make sure that the power is switched off before installing or carrying out maintenance on the winch Once you have installed the winch on the deck proceed with motor installation The motor can be coupled to the winch in different positions Check the space available below deck and choose the suitable position Tools needed A number five hex key Two number...

Page 11: ...agrams To guarantee greater efficiency in terms of safety and long life for every winch model is mandatory to install the Dual Function Control Box For more information refer to the Dual Function Control Box manual Refer to the following diagrams for the electric wiring WARNING Read the Dual Function Control Box manual carefully before installing and using the device NOTICE For other installations...

Page 12: ... AWG Under5m mm2 16 4 32 8ft AWG 5m 10 m mm2 32 8 49 2ft AWG 10m 15m mm2 49 2 65 6ft AGW 15 m 20 m mm2 46 Rewind 12 V 2 32 0 50 00 70 000 95 46 Rewind 24 V 5 16 3 25 2 35 0 50 NOTICE To connect motor attach cable terminals to clamps between nut and lock nut Hold nut in contact with motor using a spanner and tighten other nut with second spanner Take special care not to turn the central spindles Be...

Page 13: ...y 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not original WARNING Periodic maintenance must be carried out regularly Lack of adequate maintenance shortens the life of the winch can cause serious injury and also invalidate the winch warranty Installation and maintenance of winches must be carried out exclusivel...

Page 14: ...utthegearn 10 11 Unscrew the screw n 30 and slide out the main shaft n 21 10 Remove gear n 27 Pay attention to the springs 12 Slide out the command group and pay attention to the two balls n 23 7 Unscrew the 5 hex screws n 12 20Nm 177 in lb 8 Remove the assy housing n 11 ...

Page 15: ...lly check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check there are no breaks in the bearing cages Replace worn or damaged components Carry out maintenance on components using the products listed below For more information on which products to use where refer to the exploded diagram below Use a brush to lightly lubricate all gears gear...

Page 16: ...nce Manual Winch exploded view with maintenance products 1Apply Harken grease on assy socket screw 2Apply Harken grease on drum gear Harken Grease G Harken Pawl Oil O Axial Threadlocker T Anti seize A G A A A G G A T G G G G G G A O O O O T G G G 1 G 2 ...

Page 17: ... at left Hold the spring closed and slide the pawl into its housing Once in position check that the pawls can be easily opened and closed with a finger NOTICE Before closing the winch make sure the holes and drainage channels in the base of the winch are not obstructed NOTICE Before screw the central screw check the correct position of the o ring in the assy socket and apply Harken grease NOTICE I...

Page 18: ...winch is printed on a plate on the drum support of the winch Harken limited worldwide warranty Ordering spare parts Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wisconsin 53072 3755 USA Tel 262 691 3320 Fax 262 691 3008 Email harken harken com Web www harken com Manufacturer Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3520031 Ema...

Page 19: ...19 46 Rewind Radial Winch Installation and Maintenance Manual Exploded view 1 2 33 17 13 14 12 37 38 19 40 40 16 18 40 11 39 13 Exploded view 46 Rewind STA STC STCW STBBB STCCC EL Winch ...

Page 20: ...ind Radial Winch Installation and Maintenance Manual Exploded view 2 2 28 27 5 6 26 22 25 32 24 21 23 9 10 1 2 34 35 36 30 29 31 3 8 7 6 5 20 4 33 17 13 14 12 11 13 23 46 Rewind STA STC STCW STBBB STCCC EL Winch ...

Page 21: ... support 17 1 S281690097 Red line 18 4 M0601803 Screw UNI EN ISO 1207 1996 M6x35 A4 19 3 M6007103 Screw M6x50 UNI6107 20 1 S416540004 Gear Z27 21 1 S416280004 Main shaft W46 Rewind Pos Q ty Code Description 22 1 S416260041 Disconnect flange 23 2 M0614103 Ball 5 16 inox 24 1 M0616603 Seeger Ring UNI 7435 1975 Ø28 mat 17 7 Ph 25 1 M0630802 SMALLEY RING SSR0137 S17 26 1 S416250004 Pawls carrier Ø8xN2 ...

Page 22: ...40004 Gear Z27 21 1 S416280004 Main shaft W46 Rewind Pos Q ty Code Description 22 1 S416260041 Disconnect flange 23 2 M0614103 Ball 5 16 inox 24 1 M0616603 Seeger Ring UNI 7435 1975 Ø28 mat 17 7 Ph 25 1 M0630802 SMALLEY RING SSR0137 S17 26 1 S416250004 Pawls carrier Ø8xN2 27 1 S416240041 Gear Z23 28 1 S416300002 Disconnect rod 46 Rewind 29 1 S416530004 Pin for switch 30 1 M0624203 Screw M6x30 31 1 ...

Page 23: ...1 S281690097 Red line 18 4 M0601803 Screw UNI EN ISO 1207 1996 M6x35 A4 19 3 M6007103 Screw M6x50 UNI6107 20 1 S416540004 Gear Z27 21 1 S416280004 Main shaft W46 Rewind Pos Q ty Code Description 22 1 S416260041 Disconnect flange 23 2 M0614103 Ball 5 16 inox 24 1 M0616603 Seeger Ring UNI 7435 1975 Ø28 mat 17 7 Ph 25 1 M0630802 SMALLEY RING SSR0137 S17 26 1 S416250004 Pawls carrier Ø8xN2 27 1 S416240...

Page 24: ...S281690097 Red line 18 4 M0601803 Screw UNI EN ISO 1207 1996 M6x35 A4 19 3 M6007103 Screw M6x50 UNI6107 20 1 S416540004 Gear Z27 21 1 S416280004 Main shaft W46 Rewind Pos Q ty Code Description 22 1 S416260041 Disconnect flange 23 2 M0614103 Ball 5 16 inox 24 1 M0616603 Seeger Ring UNI 7435 1975 Ø28 mat 17 7 Ph 25 1 M0630802 SMALLEY RING SSR0137 S17 26 1 S416250004 Pawls carrier Ø8xN2 27 1 S41624004...

Page 25: ...7 1 S281690097 Red line 18 4 M0601803 Screw UNI EN ISO 1207 1996 M6x35 A4 19 3 M6007103 Screw M6x50 UNI6107 20 1 S416540004 Gear Z27 21 1 S416280004 Main shaft W46 Rewind Pos Q ty Code Description 22 1 S416260041 Disconnect flange 23 2 M0614103 Ball 5 16 inox 24 1 M0616603 Seeger Ring UNI 7435 1975 Ø28 mat 17 7 Ph 25 1 M0630802 SMALLEY RING SSR0137 S17 26 1 S416250004 Pawls carrier Ø8xN2 27 1 S4162...

Page 26: ...lange Horizontal Motorgear Flange Screw M6x16 UNI EN ISO 5931 2003 precote coating O Ring Seal ORM 0055 10 Ø5 5xØ1 Lip seal Ø17xØ30x7 Sealer Ø30xØ47x7 4 1 1 1 1 1 1 A94161600 M0601402 S418620001 S414050080 M6010303 M6020097 KIT EL HO Motor Clutch Shaft Motorgear HO Shaft GearMotor HO Hub GearMotor Dowel UNI EN ISO 8752 2000 Ø4x24 Disconnect spring Flange GearMotor Shaft HO Key 8x5x40 UNI 7511 O ri...

Page 27: ...r Flange H82 Horizontal Motorgear Flange Screw M6x16 UNI EN ISO 5931 2003 precote coating O Ring Seal ORM 0055 10 Ø5 5xØ1 Lip seal Ø17xØ30x7 Sealer Ø30xØ47x7 4 1 1 1 1 1 1 A94952400 M0601402 S418620001 S414050080 M6010303 M6020097 KIT EL HO Motor Clutch Shaft Motorgear HO Shaft GearMotor HO Hub GearMotor Dowel UNI EN ISO 8752 2000 Ø4x24 Disconnect spring Flange GearMotor Shaft HO Key 8x5x40 UNI 75...

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