Harken 40.2STAACCSH Instruction Manual Download Page 17 | Manualshive

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04-08-10

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Summary of Contents for 40.2STAACCSH

Page 1: ...se read these instructions carefully before operating equipment Keep these instructions in a safe place for future reference i This product as supplied by Harken is considered to be applicable to general lifting operations and is not intended to lift persons Should this product be incorporated into systems for lifting persons it becomes partly completed machinery and when appropriate additional sa...

Page 2: ...tes ideal for high efficiency bearing systems Reliable Easy to Maintain Composite roller bearings and bushings don t require lubrication and have excellent corrosion resistance This metal replacement material is completely nonreactive to saltwater and most chemicals and has very good wear and abrasion resistance under maximum operating loads Load carrying gears and pins are 17 4PH stainless steel ...

Page 3: ...to lift persons Should this product be incorporated into systems for lifting persons it then becomes partly completed machinery and when appropriate additional safety devices are added must be certified for its intended application Such systems would be classified as machinery for lifting persons and would require separate CE marking Alternatively such systems may be classified as personal protect...

Page 4: ...ounting surface suddenly during high loads possibly resulting in severe injury or death WARNING Incorrect installation of winch may cause severe injury or death Consult equipment supplier if in doubt about correct position of winch WARNING Failure to use correct number and type of mounting fasteners or failure to ensure correct mounting surface strength can result in winch pulling off suddenly and...

Page 5: ...e 5 M6 or 1 4 Socket Head SH bolts into tapped mounting plate You may also use washers and nuts Steel Alloy 12 9 Class ISO 898 part 1 Tools You Will Need One medium flat blade screwdriver Protective gloves Torque to apply when assembling Use either Procedure 1 or 2 to install winch Use Procedure 1 to thread mounting screws into threaded holes in mounting plate You can also use washers and nuts Pro...

Page 6: ...hown PROCEDURE 2 Torque to apply when assembling To install winch you must remove skirt as directed below Use five 5 M6 Hex Head HH bolts washers and nuts Steel Alloy 12 9 Class ISO 898 part 1 Note 1 4 Hex Head bolts will not work for this procedure Tools You Will Need One medium flat blade screwdriver Protective gloves 4 Correctly positioned bolts 3 Position 5 Hex Head HH bolts in holes ...

Page 7: ...emove winch and drill five 5 6 2 mm diameter clearance holes If drilling and tapping consult industry standards for drill tap size Important Do not countersink bolts 4 Bolt base of winch to support plate Use bolts that are the correct length for thickness and type of support plate Consult equipment supplier if in doubt Procedure 1 Use five 5 M6 or 1 4 Socket Head SH bolts washers and nuts If using...

Page 8: ...o clock REASSEMBLE WINCH POSITION HANDLES 3 Position handles at 180 to one another as shown in photo 2 Thread locking knob on central shaft to secure handle and tighten 1 Insert handle socket on central shaft final installation continued Reduced size drilling template See Page 7 for important information about template Radial Winch 40 All dimensions in millimeters Dimensions to be followed as indi...

Page 9: ...r allow rope to override overlap on winch drum This can cause rope to jam and can prevent load from being lifted lowered Tension on rope to load must be relieved to clear override overlap This procedure carries a risk of serious injury or death if load drops or becomes uncontrollable LIFTING LOAD Rope Ø Min Rope Turns Max Rope Turns 8 mm 4 6 10 mm 4 5 12 mm 4 4 B Ensure that the rope does not over...

Page 10: ... unless it is securely fastened in self tailing jaws WARNING Do not take rope turns off winch drum until rope is completely unloaded Taking turns off winch drum will result in rapid rope slippage and failure to hold load Failure to hold load will cause it to fall possibly resulting in severe injury or death D Begin turning handles counterclockwise Gears engage automatically depending on direction ...

Page 11: ...nto contact with winch especially anodized chrome plated or plastic parts Do not use solvents polishes or abrasive pastes on logos or winch stickers MAINTENANCE SCHEDULE Winch must be completely overhauled cleaned and lubricated at least every 12 months Harsh environment and or heavy use may require more frequent maintenance After inspection replace worn or damaged components with genuine Harken p...

Page 12: ...litate operation press spring against pawl with a blade 5 Remove washer 12 4 Remove Assy Housing 14 Important Washer 12 may remain inside drum support 3 Unscrew six 6 Socket Head Cap Screws 15 8Nm 71 in lb 8 Slide off gear 27 7 Slide off gear 3 Maintenance Disassembly ...

Page 13: ... operation press spring against the pawl with a blade 9 Slide off gear 10 2 Remove jaws 22 1 Unscrew four 4 screws 23 4Nm 35 in lb If it is necessary to replace winch jaws proceed as follows Torque to apply when assembling Tools You Will Need Medium flat blade screw driver REPLACING SELF TAILING JAWS ...

Page 14: ... breaks in bearing cages 6 Replace worn or damaged components See Page 14 and Parts on Pages 16 17 LUBRICATE 1 Carry out maintenance on components using products listed and shown below on exploded view 2 Use brush to lightly lubricate all gears gear pins teeth and all moving parts with Harken Grease 3 Lightly lubricate pawls and springs with Harken Pawl Oil Do not use grease on pawls G G 2 G G L L...

Page 15: ...uestions concerning the assembly procedure contact Harken Tech Service techservice harken it OIL 8 Handling Protect against extreme temperatures 10 C to 40 C Extreme heat may distort composite parts Extreme cold can cause the material to become brittle and cause the lubrication to congeal 9 Storage Store in clean dry place Avoid impact damage which could damage jaws and skirt ensure good packaging...

Page 16: ...address 4 Pictogram instruction to read the manual 5 CE marked and tested to EN13157 2004 standard 6 Safety instruction to put a minimum of 4 rope wraps clockwise around drum minimum rope diameter is 8 mm maximum rope diameter is 12 mm 7 Serial number in format last two numbers of the year of production i e 10 year 2010 8 Warning Maximum lifting load maximum load for lifting persons Access WincH 4...

Page 17: ...04 08 10 Access Winch 17 Parts 2 1 27 13 9 10 5 6 11 8 3 4 6 5 7 12 18 15 14 16 17 21 20 22 23 19 24 25 26 31 30 29 28 ...

Page 18: ...ch 40 15 6 M0635103 Socket head screw M6x16 UNI 5931 16 1 S 41315 00 82 Washer Ø62xØ80x1 5 17 2 A74136000 Bearing Ø56xØ68x24 18 1 S 41876 00 63 Winch Serial Number Sticker 19 1 S4129400A0 Stripper arm support 20 1 S 41417 00 53 Drum A W40 21 1 S281680097 Red line 22 1 A94131800 Assy Winch 40 Jaws Lower Jaw W35 40 Upper Jaw w35 40 Peeler W20 40 Spring 23 4 M0601803 Screw UNI EN ISO 1207 1996 M6x35 ...

Page 19: ... 08 10 Access Winch 19 254 8 20 521 282 2 1 2 Part No Description 40 2STAACCSH Access winch with handles with locking knobs B10ACCS Handle with locking knob 40 2STAACCS Access winch without handles Parts ...

Page 20: ...rken it EU Representative Harken UK Ltd Bearing House Ampress Lane Lymington Hampshire S041 8LW England Telephone 44 01590 689122 Fax 44 01590 610274 Web www harken co uk Email enquiries harken co uk Worldwide Limited Warranty Refer to the Harken Worldwide Limited Warranty on the website at http www harkenindustrial com warranty php 06 02 10 ...

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