Harken 35.2 ST E Installation And Maintenance Manual Download | Manualshive

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Radial Winch

35.2 ST E/HY

Installation and Maintenance Manual

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Radial Winch 35.2 STBBB, STCCC EL/HY

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Summary of Contents for 35.2 ST E

Page 1: ...Installation and Maintenance Manual MRW 00 Powered Radial Winch 35 2 ST E ...

Page 2: ... self tailing arm 11 Motor installation procedure 11 Electric wiring diagrams 12 Maintenance 14 Washing 14 Maintenance table 14 Disassembly procedure 14 Exploded view with maintenance products 18 Assembly 19 Harken limited worldwide warranty 20 Ordering spare parts 20 Exploded view 21 Parts List 25 Radial Winch 35 2 STA 25 Radial Winch 35 2 STC 26 Radial Winch 35 2 STCW 27 Radial Winch 35 2 STBBB ...

Page 3: ...en Tech Service is at your disposal at techservice harken it This Manual is available only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technical characteristics Power ratio Gear ratio 1st speed 13 50 1 2 13 1 2nd speed 35 90 1 5 65 1 The theoretical power ratio does not take friction into account Performance data Winch 35 ...

Page 4: ...n chrome bronze CW chrome white BBB all bronze CCC all chrome bronze EH horizontal electric winch Maximum working load WARNING The maximum working load MWL for the 35 2 ST Radial Winch is 650 Kg 1433 lb Subjecting the winch to loads above the maximum working load can cause the winch to fail or pull off the deck suddenly and unexpectedly during high loads causing severe injury or death ...

Page 5: ...ial Winch 35 2 ST E HY Installation and Maintenance Manual Outline Winch 35 2 ST E HY Horizontal electric motor 12 V 24 V 170 Ø80 5 80 Ø149 175 82 Line entry height 170 Ø80 5 80 Ø149 155 43 Line entry height ...

Page 6: ...h can result in the winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death WARNING Verify the entry angle of the sheet This must be 8 with tolerance of 2 to avoid sheet overrides and damaging the winch or making the winch inoperable leading to loss of control of the boat which can lead to severe injury or death WARNING Mount the winch on the deck so t...

Page 7: ... drum and use Socket Head SH bolts Tools needed One medium flat bladed screwdriver To identify the various parts refer to the exploded view at the end of this Manual Torque to apply when assembling 1 Pull out the disconnect rod n 30 2 Unscrew the central screw 2Nm 18 in lb 3 Slide off the assy socket n 28 and the cover n 29 Pay attention to the o ring in the socket 4 Unscrew the three screws n 27 ...

Page 8: ... in the position you have chosen keeping in mind the limits described on page 6 and using socket head SH bolts Procedure 2 not pertinent for ST BBB CCC versions To install you must remove the winch skirt and use hexagonal headed HH bolts Tools needed One medium flat bladed screwdriver To identify the various parts refer to the exploded view at the end of this Manual See paragraph on installation t...

Page 9: ...on the skirt n 2 in its housing 5 Press down the skirt to position it correctly NOTICE Make sure the skirt is correctly clipped on to the base of the winch Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 6 and using hexagonal headed bolts See paragraph on winch installation ...

Page 10: ... mm and a 80 mm diameter holes C Bolt the base of the winch to the deck using five M6 bolts not supplied by Harken as described at Procedure 1 or Procedure 2 correctly chosen for the thickness and type of the boat deck Consult the yard that built the boat in case of doubt WARNING To install the winch on the deck use only bolts in A4 stainless steel DIN 267 part11 Bolts made of other materials may ...

Page 11: ... carrying out maintenance on the winch Once you have installed the winch on the deck proceed with motor installation The motor can be coupled to the winch in different positions Check the space available below deck and choose the suitable position Tools needed A number five hex key A number six hex key only for vertical electric motor A number ten hex key only for hydraulic motor Two number thirte...

Page 12: ... life for every winch model is mandatory to install the Dual Function Control Box For more information refer to the Dual Function Control Box manual Refer to the following diagrams for the electric wiring NOTICE Before positioning the flange check to make sure that seals the first one is above the flange and the second one is under the flange are seated correctly WARNING Read the Dual Function Con...

Page 13: ...nder16 4ft AWG Under5m mm2 16 4 32 8ft AWG 5m 10m mm2 32 8 49 2ft AWG 10m 15m mm2 49 2 65 6ft AGW 15m 20m mm2 40 2 12 V 2 32 0 50 00 70 000 95 40 2 24 V 5 16 3 25 2 35 0 50 NOTICE To connect motor attach cable terminals to clamps between nut and lock nut Hold nut in contact with motor using a spanner and tighten other nut with second spanner Take special care not to turn the central spindles Be ca...

Page 14: ...overhauled cleaned and lubricated at least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not original WARNING Periodic maintenance must be carried out regularly Lack of adequate maintenance shortens the life of the winch can cause serious injury and also invalidate the winch warranty Installation and mainte...

Page 15: ...housing n 15 Important washer n 12 may remain inside the drum support 10 Remove the washer n 12 11 Remove the gear n 7 8 Unscrew the 6 hex screws n 16 20Nm 177 in lb 7 Slide out the central shaft n 19 6 Completely unscrew the three screws n 27 and remove the stripper arm support n 21 ...

Page 16: ...nch 35 2 ST E HY Installation and Maintenance Manual 15 Remove the gear n 10 16 Remove the pawls carrier n 11 18 Remove the washer n 9 13 Remove the gear n 3 14 Remove the gear n 14 12 Remove the pawls carrier n 4 ...

Page 17: ...ave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check there are no breaks in the bearing cages Replace worn or damaged components Carry out maintenance on components using the products listed below For more information on which products to us...

Page 18: ...allation and Maintenance Manual Exploded view with maintenance products 1 Apply Harken grease on assy socket screw 2 Apply Harken grease on drum gear Harken Grease G Harken Pawl Oil O Anti seize A G A A A G G G G G G O O G G A G 1 G 2 ...

Page 19: ...ken Tech Service techservice harken it If the jaws have been disassembled insert peeler between the two jaws taking care that the letters TOP on the peeler are facing upwards When positioning the stripper arm align the peeler with it OIL To assemble the pawls Correctly position the spring in its housing as shown at left Hold the spring closed and slide the pawl into its housing Once in position ch...

Page 20: ... p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3520031 Email info harken it Web www harken com Tech Service Email techservice harken it Customer Service Tel 39 031 3523511 Email info harken it Tech Service Email technicalservice harken com Customer Service Tel 262 691 3320 Email customerservice harken com Ordering spare parts Spare parts can be requested from H...

Page 21: ...21 Radial Winch 35 2 ST E HY Installation and Maintenance Manual Exploded view 20 16 15 17 18 23 22 24 25 21 26 27 28 29 Exploded view Radial Winch 35 2 STA STC STCW EL HY ...

Page 22: ...22 Radial Winch 35 2 ST E HY Installation and Maintenance Manual 2 1 14 13 9 10 5 6 11 8 3 4 6 5 7 12 20 19 30 Radial Winch 35 2 STA STC STCW EL HY ...

Page 23: ...23 Radial Winch 35 2 ST E HY Installation and Maintenance Manual 19 15 14 16 17 29 21 23 24 20 25 26 27 28 22 Radial Winch 35 2 STBBB STCCC EL HY ...

Page 24: ...24 Radial Winch 35 2 ST E HY Installation and Maintenance Manual 1 13 12 8 9 4 5 10 7 2 3 5 4 6 11 19 18 30 Radial Winch 35 2 STBBB STCCC EL HY ...

Page 25: ...900080 Assembly Gear Z20 Gear Z20 Bushing Ø12xØ14x8 15 1 2 1 A94131100 S414890080 S4130900A7 Assembly Housing Winch 35 Support W35 Heli coil M6x9 Bushing Ø9xØ11x7 Bushing Ø22xØ25x8 5 Pos Q ty Code Description 16 6 M0635103 Socket head screw M6x16 UNI 5931 17 1 S413150082 Washer Ø62xØ80x1 5 18 2 A74136000 Bearing Ø56xØ68x24 19 1 1 A94149600 S413880002 Assembly Central Shaft W35EL HY Central Shaft P...

Page 26: ...0 Assembly Gear Z20 Gear Z20 Bushing Ø12xØ14x8 15 1 2 1 A94131100 S414890080 S4130900A7 Assembly Housing Winch 35 Support W35 Heli coil M6x9 Bushing Ø9xØ11x7 Bushing Ø22xØ25x8 5 Pos Q ty Code Description 16 6 M0635103 Socket head screw M6x16 UNI 5931 17 1 S413150082 Washer Ø62xØ80x1 5 18 2 A74136000 Bearing Ø56xØ68x24 19 1 1 A94149600 S413880002 Assembly Central Shaft W35EL HY Central Shaft Pred W...

Page 27: ...20 Gear Z20 Bushing Ø12xØ14x8 15 1 2 1 A94131100 S414890080 S4130900A7 Assembly Housing Winch 35 Support W35 Heli coil M6x9 Bushing Ø9xØ11x7 Bushing Ø22xØ25x8 5 Pos Q ty Code Description 16 6 M0635103 Socket head screw M6x16 UNI 5931 17 1 S413150082 Washer Ø62xØ80x1 5 18 2 A74136000 Bearing Ø56xØ68x24 19 1 1 A94149600 S413880002 Assembly Central Shaft W35EL HY Central Shaft Pred W35 Washer Ø17 2xØ...

Page 28: ...4131100 S414890080 S4130900A7 Assembly Housing Winch 35 Housing Winch 35 Bushing Ø9xØ11x7 Heli coil M6x9 Bushing Ø22xØ25x8 5 Pos Q ty Code Description 15 6 M0635103 Socket head screw M6x16 UNI 5931 16 1 S413150082 Washer Ø62xØ80x1 5 17 2 A74136000 Bearing Ø56xØ68x24 18 1 1 A94149600 S413880002 Assembly Central Shaft W35EL HY Central Shaft Pred W35 Washer Ø17 2xØ32x1 5 19 Winch Serial Number Sticke...

Page 29: ...1100 S414890080 S4130900A7 Assembly Housing Winch 35 Housing Winch 35 Bushing Ø9xØ11x7 Heli coil M6x9 Bushing Ø22xØ25x8 5 Pos Q ty Code Description 15 6 M0635103 Socket head screw M6x16 UNI 5931 16 1 S413150082 Washer Ø62xØ80x1 5 17 2 A74136000 Bearing Ø56xØ68x24 18 1 1 A94149600 S413880002 Assembly Central Shaft W35EL HY Central Shaft Pred W35 Washer Ø17 2xØ32x1 5 19 Winch Serial Number Sticker 2...

Page 30: ...NI 5931 3 1 8 8 1 1 A94149500 S415360003 M601560097 M6007297 M0612097 KIT EL HO Motor Flange Horizontal Motorgear Flange Screw M6x16 UNI EN ISO 5931 2003 precote coating O Ring Seal Ø5 5 x Ø1 Lip seal Ø17xØ30x7 Sealer Ø30xØ47x7 4 1 1 1 1 1 1 A94161600 M0601402 M6020097 S418620001 S414050080 M6010303 KIT EL HO Motor Clutch Shaft Motorgear HO Shaft GearMotor HO Hub GearMotor Dowel UNI EN ISO 8752 Ø4...

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