Hark HK0522 Owner'S Manual Download Page 6

6

B. PARTS LIST

Read all safeguards and assembly

instructions before assembling and

operating your smoker.

Before assembling your new smoker,

unpack all parts from the box. Carefully

remove all packing material and lay

out all the parts for easy access and

identification. Do not discard the carton

or packaging until your smoker is

fully assembled and operating to your

satisfaction.

In order to properly assemble your

smoker, you will only need two tools:

- Philips head screwdriver

- shifter or 3/8” & 7/16” wrench

(tools not included)

Be sure to have a friend help. The
smoker is heavy and must be moved
around during assembly and before use.
To use your smoker immediately after
assembly, have an LP gas cylinder filled
by an authorised LP dealer or cylinder
exchange center. Also, be sure to have
your choice of flavouring wood readily
available.
(LP gas cylinder and flavouring wood are
not included)
For further assistance, including missing
or damaged parts, call 1300 799 787

 

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7

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9

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Primary Components

Item Description

Qty

Item

Description

Qty

1

Smoker Cabinet

1

11

Wood Chip Box Lid

1

2

Smoker Door - Lower

1

12

Water Bowl

1

3

Smoker Door - Upper

1

13

Grid Track

12

4

Burner Chamber Assembly 

1

14

Cooking rack

4

5

Control Panel Assembly

1

15

Door Handle

2

6

Smoker Leg 

4

16

Door Latch

2

7

Damper

3

17

Door Latch Plate

2

8

Heat Indicater

1

18

Side Handle

2

9

Wood Chip Box Rack

1

19

Gas Bottle Restraint 

Strap

1

10

Wood Chip Box

1

18

Summary of Contents for HK0522

Page 1: ...Owner s Manual ASSEMBLY CARE SAFETY INSTRUCTIONS Item No HK0522 2 DOOR GAS SMOKER g r i l l r o a s t s m o k e CertificationAGA7592 G ...

Page 2: ...the consumer has under the Competition and Consumer Act 2010 and similar state and territory laws Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fa...

Page 3: ...ective gloves or mitts when operating the smoker Keep children and pets away from the smoker at all times Do not allow anyone to conduct activities around the smoker during or following its use until the unit has cooled The smoker is hot during operation and remains hot for a period of time following its use Never move the smoker when it is in use Allow the smoker to cool below 115ºF 40ºC before m...

Page 4: ... over or in to the smoker when lighting the burner This smoker has an open flame Be careful of loose hair and clothing during operation which could catch fire After use always turn the control valve OFF first then the gas cylinder valve OFF Always allow the hot water to cool completely below 100ºF 38C before moving to avoid the possibility of severe burns Never use glassware plastic or ceramic coo...

Page 5: ...ack galvanized 8 3c 10 24x1 2 Screw Black galvanized 11 Inside blister card 4c 10 24Nut Black galvanized 3 5c M5 spring washer Black galvanized 3 6d S hook for hose Chrome plated 1 Inside blister card 7d Zip tie Black 1 8e Door latch Black 2 Inside a poly bag 9e Door latch bracket Black 2 10e Damper Powder coated 3 Inside a poly bag ...

Page 6: ... use your smoker immediately after assembly have an LP gas cylinder filled by an authorised LP dealer or cylinder exchange center Also be sure to have your choice of flavouring wood readily available LP gas cylinder and flavouring wood are not included For further assistance including missing or damaged parts call 1300 799 787 1 7 7 7 8 13 10 18 11 6 2 4 3 9 5 16 16 17 15 15 12 14 Primary Componen...

Page 7: ...leg 6 at the corners of the smoker Cabinet Assembly 1 as shown Fasten each leg 6 with two 1 4 20x1 2 Screws 1a The securing nuts are pre welded to the cabinet Note One leg contains an extra hole on its side and must be mounted at the front in the position shown This hole will be used later to secure the gas hose to the leg with a zip tie Do not yet insert the two screws in the location indicated f...

Page 8: ...bly 4 three 1 4 20x1 2 Screw 1a from Hardware Pack Blister card Tools needed Philips head screwdriver Note Inspect the burner chamber prior to assembly to make certain the burner tube is correctly over the end of the valve as shown Procedure Align the burner chamber assembly 4 underneath the smoker as shown Place the body of the burner chamber assembly so that it sits flush with the bottom of the ...

Page 9: ...of the cabinet as shown The tab on the damper must mount though the vent hole From the inside of the cabinet place the M5 spring washer 5c on the bolt and tightly thread the 10 24 nut 4c onto the bolt Repeat this process for all three dampers The damper must be able to rotate with just a little resistance The damper allows adjustment of exhaust air while cooking Less exhaust air will allow for the...

Page 10: ...r doors 2 and 3 to the cabinet by positioning the pin in the hinges welded to the smoker cabinet 1 Step 8 Locate The door handles 915 and 4 x 20 flange nuts Please note the 20 flange nuts are already located on the door handles and not in the hardware bag Tools Needed Shifter or 3 8 7 16 wrench Procedure Attach each door handle 15 through the holes in the front of the doors and secure with 2 x 20 ...

Page 11: ... this STEP 11 Locate 1 x Temperature Gauge 1 x washer and 1 x wing nut please note that the washer and wing nut are already attached to the temperature gauge Tools Needed None Procedure Attach the temperature gauge through the hole in the middle of the upper door Secure with washer and wing nut from the inside of the door STEP 10 Locate Door Latch Plate 17 and 4 x 10 24x1 2 Screws Tools Needed Phi...

Page 12: ...et Make sure that they are on the same level hole on each side so that the cooking rack sits straight Slide a cooking rack 14 into each pair of the grid tracks to secure the cooking racks at the desired position Install the woodchip box and water bowl as shown Step 15 Locate Zip Tie 7d Tools needed None Procedure Loop the Zip Tie 7d through the outside hole of the front smoker leg 6 as shown Captu...

Page 13: ...13 Assembly of your smoker is now completed The following image shows how the assembled unit should look ...

Page 14: ...he cylinder DO NOT USE ADAPTORS Do not use any other hose assembly Check the gas hose for damage or signs of abrasion before each use Keep the hose clear of sharp edges and hot surfaces Avoid twisting or kinking the flexible hose If damaged do not use the hose and replace it immediately If there is any doubt contact the customer service line on 1300 799 787 Check the gas cylinder control knob is i...

Page 15: ...ve any queries on the gas system please call our Customer Service line on 1300 799 787 LEAK TESTING Open the gas control valve on the cylinder Check for leaks by brushing a solution 1 2 water and 1 2 soap over all gas system joints including all valve connections hose connections and regulator connections DO NOT USE AN OPEN FLAME to test for leaks at anytime If bubbles form over any of the joints ...

Page 16: ...o the smoker Once you have fully assembled your smoker with the gas bottle connected connect one end of the strap to the side handle of the smoker nearest to the gas bottle and the other end of the strap to the gas bottle handle This will ensure that the gas bottle is secured and cannot be accidentally knocked over ...

Page 17: ...e the water bowl with aluminium foil before each use ADDING WOOD To add wood before cooking simply fill the wood chip box with your choice of flavouring hardwood chips The amount and type of wood you use is entirely up to you One full box is typically enough for several hours of smoking Once the box is filled with wood place the lid on top of the box and set the box in the smoker To add wood while...

Page 18: ...he door to allow heat to accumulate The dampers can then be adjusted to the desired setting to allow proper air flow and combustion Damper adjustment tips are listed on the next page To match light the burner repeat steps 1 through 5 of the igniter lighting system above and continue with the following procedure Remove the wood box and its rack from inside the smoker Strike a paper match and drop i...

Page 19: ...hips to burn causing the flavouring smoke to accumulate Adjust the dampers to control the heat Important wait until you see the first signs of smoke to add your food to the smoker If your food is added as soon as you start to heat the wood chips the food may seal and reduce the amount of smoke flavour Smoking for 2 to 3 hours at the ideal constant cooking temperature of 225ºF to 250ºF 110ºC to 120...

Page 20: ...clean the venturi and burner for insects and insect nests A clogged tube can lead to fire outsi de the smoker Also make sure the smoker does not have any foreign objects obstructing the flow of combustion and ventilation air To clean the inside and outside of the smoker cabinet simply use damp cloth Spraywashing with a water hose is not recommended All moisture should be wiped away and not allowed...

Page 21: ... AND NATURAL CONVECTION THIS SMOKER IS NOT DESIGNED FOR MARINE USE ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL COMPLY WITH ONE OF THE FOLLOWING An enclosure with walls on all sides but at least one permanent opening at ground level and no overhead cover refer to example 1 Within a partial enclosure that includes an overhead cover and more than two walls Refer to example 2 Figure 1 Outdoor A...

Page 22: ...restricted Refer to examples 3 4 and 5 In the case of balconies at least 20 of the total side back and front wall areas shall remain open and unrestricted Both ends open Open side at least 25 of the total wall area Figure 3 Outdoor Area Example 3 Figure 4 Outdoor Area Example 4 Open side at least 25 of the total wall area 30 or more in total of the remaining wall area is open and unrestricted Figu...

Page 23: ... 8MJ h Gas Type Universal LPG Minimum clearance of BBQ to combustible surfaces is 100cm at the rear sides and overhead Made in China Guangdong Kangbao Electrical Co LTD This product is manufactured by Guangdong Kangbao Electrical Co Ltd 268th Qixin Road Xingtan Town Shunde District Foshan City Guangdong Province China 528325 Made in China Imported by Hark Enterprises Pty Ltd Unit 11 41 49 Norcal R...

Page 24: ...24 Hark Enterprises Pty Ltd Unit 11 41 49 Norcal Rd Nunawading VIC 3131 T 1300 799 787 E service hark com au W www hark com au ...

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