Hardi New NAVIGATOR 1100, Operator'S Manual

Page: 4 / 60

2 HARDI
®
New NAVIGATOR OPERATOR’S MANUAL
Table of Contents
Introduction................................................................. 4
Description.................................................................. 5
Frame..................................................................... 5
Adjustable wheel spacing....................................... 5
Suspension (optional) ............................................ 5
Tank ....................................................................... 5
Pump...................................................................... 5
HARDI
®
SMART VALVE MANIFOLD system......... 5
ECP operating unit ................................................. 5
ECPC operating unit .............................................. 5
Filters (standard and optional) ............................... 5
Booms.................................................................... 5
Safety Instructions ..................................................... 6
Operating the sprayer safely .................................. 6
Handling chemical products safely......................... 7
Local poison information center ............................. 7
Connection.................................................................. 8
Support jack ........................................................... 8
Bottom step (optional) ............................................ 8
P.T.O. Shaft .................................................................. 9
P.T.O. shaft operator safety .................................... 9
Installation of P.T.O. shaft ....................................... 9
Wheel Spacing Adjustment
(Suspended and Non-suspended axle) .................. 10
Axle Clearance Adjustment
(Suspended and Non-suspended axle) .................. 10
Tires ........................................................................... 11
Hydraulic System ..................................................... 11
Connection requirements ..................................... 11
Hydraulics - standard joystick handle................... 12
Direct Acting Hydraulic system (D.H.) .................. 12
Connecting electric controls................................. 13
Disconnecting sprayer.......................................... 13
Before operating sprayer...................................... 13
Transport ................................................................... 13
Roadworthiness ................................................... 13
Rear lights ............................................................ 13
Transport bracket settings .................................... 14
Adjusting boom transport position........................ 14
ECP Plumbing Diagram ........................................... 15
ECPC Plumbing Diagram......................................... 16
Operation................................................................... 17
Operation of spraying functions ........................... 17
Filling tanks with water ......................................... 17
Tank capacities .................................................... 17
Filling through tank lids ........................................ 17
Quick Fill (optional) .................................................. 18
General Quick Filling guidelines........................... 18
ECP & ECPC Operating Unit.................................... 19
Controls adjustment ............................................. 19
Adjustment of constant pressure ......................... 19
Operating the control unit while spraying ............. 19
Emergency operation ........................................... 20
Remote 4” pressure gauge (optional) .................. 20
Filters ................................................................... 20
Self cleaning fi lter (ECP only) .............................. 20
Adding Chemicals .................................................... 21
Filling through the tank lid .................................... 21
Filling with the HARDI
®
chemical fi ller (optional) . 21
Operating with Liquid-based chemicals ............... 21
Operating with Powder-based chemicals ............. 22
Use of fl ush tank and rinse nozzles (optional) ...... 23
Technical residue ................................................. 23
Draining tanks ...................................................... 23
Nozzle Selection ....................................................... 24
Calibration................................................................. 26
Maintenance - rules of thumb.................................. 27
Cleaning the sprayer ............................................ 27
Guidelines ............................................................ 27
Cleaning the tank ................................................. 28
Cleaning and maintenance of fi lters..................... 28
Lubrication ................................................................ 29
About lubricants ................................................... 29
Recommended lubricants .................................... 29
Lubrication schedule ............................................ 30
Service and Maintenance Intervals......................... 33
10 hours service................................................... 33
50 hours service................................................... 34
250 hours service................................................. 34
1000 hours service............................................... 35
Occasional maintenance...................................... 35
Pump valves and diaphragms replacement
(363/463 pumps) .............................................. 35
Pump valves and diaphragms replacement
(1302 pumps) ................................................... 36
Cone check/replacement ECP/ECPC
operating unit ................................................... 37
Cone check/replacement ECP/ECPC
distribution valve............................................... 37
Wear bushing replacement, boom lift............... 37
Shock absorbers .............................................. 37
Level indicator adjustment................................ 38
Cord replacement, level indicator..................... 38
Nozzle tubes and fi ttings .................................. 38
Off-Season Storage .................................................. 39
Preparation after off season storage.................... 39
Equipment and Accessories ................................... 40
Troubleshooting........................................................ 43
Emergency Operation of the Sprayer ..................... 48
Technical Specifi cations.......................................... 49
Overall measurements ......................................... 49
Weight .................................................................. 49
Filters and nozzles ............................................... 50
Temperature and pressure ranges ....................... 50
Electrical connections - Rear lights...................... 50
Electrical connections for ECP/ECPC
operating unit ....................................................... 50
EAGLE™ boom hydraulics SPB-HZ and SPC-HZ . 51
EAGLE™ boom hydraulics SPB-HY and SPC-HY . 51
DH Hydraulics ...................................................... 52
Warranty Policy and Conditions ............................. 53
Notes.......................................................................... 55