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For technical questions, please call 1-888-866-5797.

Item 56825 

        

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SETUP

Electrical Safety

ELEcTRIc SHOcK can KILL.

1. 

Turn off, disconnect power, and 
discharge Electrode to ground before setting 
down torch/Electrode holder and before service.

2. 

do not touch energized electrical parts.  

Wear dry, insulating gloves. Do not touch Electrode 
holder, Electrode, welding torch, or welding wire with 
bare hand. Do not wear wet or damaged gloves.

3. 

connect to grounded, gFcI-protected 
power supply only.

4. 

do not use near water or damp objects.

5. 

people with pacemakers should consult their 

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Electromagnetic fields 

in close proximity to heart pacemaker could cause 
pacemaker interference or pacemaker failure.

6. 

do not expose welders to rain or wet conditions.   

Water entering a welder will increase 
the risk of electric shock.

7. 

do not abuse the cord.  Never use the cord 
for carrying, pulling or unplugging the welder.  
Keep cord away from heat, oil, sharp edges 
or moving parts.  

Damaged or entangled 

cords increase the risk of electric shock.

8. 

do not use outdoors.

9. 

Insulate yourself from the workpiece and 
ground. 

Use nonflammable, dry insulating 

material if possible, or use dry rubber mats, 
dry wood or plywood, or other dry insulating 
material large enough to cover your full 
area of contact with the work or ground.

Fire Safety

ARc ANd SLAg can cause fire.

1. 

clear away or protect flammable objects.   

Remove or make safe all combustible materials for a 
radius of 35 feet (10 meters) around the work area.   
Use a fire resistant material to cover 
or block all open doorways, windows, 
cracks, and other openings.

2. 

Keep ABc-type fire extinguisher near 
work area and know how to use it.

3. 

Maintain a safe working environment.   

Keep the work area well lit.   
Make sure there is adequate 
surrounding workspace.  Keep the work area free 
of obstructions, grease, oil, trash, and other debris.

4. 

do not operate welders in atmospheres 
containing dangerously reactive or 
flammable liquids, gases, vapors, or dust.  

Provide adequate ventilation in work areas 
to prevent accumulation of such substances.  

Welders create sparks which may ignite flammable 
substances or make reactive fumes toxic.

5. 

If working on a metal wall, ceiling, etc., 
prevent ignition of combustibles on the 
other side by moving the combustibles to a 
safe location.

  If relocation of combustibles is 

not possible, designate someone to serve as 
a fire watch, equipped with a fire extinguisher, 
during the cutting process and for at least one 
half hour after the cutting is completed.

6. 

do not weld or cut on materials having 
a combustible coating or combustible 
internal structure, as in walls or ceilings, without 
an approved method for eliminating the hazard.

7. 

do not dispose of hot slag in containers 
holding combustible materials.

8. 

After welding, make a thorough examination 
for evidence of fire.  

Be aware that easily 

visible smoke or flame may not be present 
for some time after the fire has started.

9. 

do not apply heat to a container that has held 
an unknown substance or a combustible 
material whose contents, when heated, 
can produce flammable or explosive vapors.  

Clean and purge containers before applying heat.  
Vent closed containers, including castings, 
before preheating, welding, or cutting.

Summary of Contents for TITANIUM TIG200

Page 1: ...trigger is stuck or is triggered when turning on the machine Turn OFF the machine and ensure the TIG torch trigger is reset F09 Output Short Circuited Ground clamp and TIG torch or electrode holder ar...

Page 2: ...safe and dry place for future reference When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2...

Page 3: ...tions for future reference general Safety pROTEcT yourself and others Read and understand this information 1 Before use read and understand PDQXIDFWXUHU V LQVWUXFWLRQV 0DWHULDO 6DIHW DWD 6KHHWV 06 6 V...

Page 4: ...e an approved respirator 5 Work in a confined area only if it is well ventilated or while wearing an air supplied respirator 6 Have a recognized specialist in Industrial Hygiene or Environmental Servi...

Page 5: ...35 feet 10 meters around the work area Use a fire resistant material to cover or block all open doorways windows cracks and other openings 2 Keep ABc type fire extinguisher near work area and know how...

Page 6: ...the welder for pipe thawing Maintenance 1 Maintain welders check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the welder s operation If damage...

Page 7: ...fied to do so 3 To ground the work bench connect a 12 AWG grounding wire not included from the work bench to a grounding rod not included The grounding rod must be an earth driven copper or brass rod...

Page 8: ...gized parts Inhalation Hazard Keep head out of fumes and use proper ventilation Read manual before setup and or use Fire Hazard Keep flammable materials away during welding Spatter can cause accidenta...

Page 9: ...Switch off and unplug the welder before set up Place the Welder on a level surface that can bear its weight near the work area Leave space around the Welder for proper air flow TIg Setup connect cable...

Page 10: ...he valve opening Close the cylinder valve 3 Close the Regulator s valve by backing off knob until it is loose then thread Regulator onto cylinder and wrench tighten connection 4 Attach the Gas Hose in...

Page 11: ...tip against the surface of the grinding wheel at an angle Rotate Electrode tip until a blunt point is formed Note Grinding direction must be parallel to length of Electrode 5 The conical portion of t...

Page 12: ...Socket Twist clockwise all the way to lock in place 2 Plug Electrode Holder cable into Positive Socket Twist clockwise al the way to lock in place connect power cord I XVLQJ 9 FRQQHFW WKH LQFOXGHG 9...

Page 13: ...Welding is used to weld mild steel and stainless steel using a TIG Rod and shielding gas AC TIG Welding is used to weld aluminum using a TIG Rod and shielding gas Stick Welding is used to weld mild st...

Page 14: ...Knob Welding Mode Switch Welding Mode Indicators power Switch Voltage Reduction Indicator Lights when Voltage Reduction Device is operating power Indicator Lights when power is on Voltage QSXW 7KHUPDO...

Page 15: ...concentrate on proper welding technique The distance if any between the two workpieces must be controlled properly to allow the weld to hold both sides securely while allowing the weld to penetrate fu...

Page 16: ...ad Indicator lights The welder automatically returns to service after cooling off Rest the Tig Torch or Electrode Holder on an electrically non conductive heat proof surface such as a concrete slab we...

Page 17: ...et TIG Torch down on nonconductive nonflammable surface well away from any grounded objects 5 Turn the Power Switch ON current Output Knob Welding Mode Switch power Switch 6 Select process Press Weldi...

Page 18: ...ece between 1 and 1 5 times the diameter of the Electrode 10 When welding puddle is hot enough tilt torch backward about 10 15 degrees from vertical and move it back slightly Add TIG Rod material as n...

Page 19: ...type circuit breaker or fuses 2 Set Electrode Holder down on nonconductive nonflammable surface away from any grounded objects 3 Turn the Power Switch ON WARNINg TO pREVENT SERIOUS INJURy When Stick i...

Page 20: ...LE guidelines as explained on page 14 6 Place the bare metal end of the Stick Electrode sold separately inside the jaws of the Electrode Holder 7 Stroke the workpiece lightly to ignite the arc Tips fo...

Page 21: ...ge the weld it is performed on This test is ONLy an indicator of weld technique and is not intended to test working welds 1 After two scraps have been welded together and the weld has cooled clamp one...

Page 22: ...FHV SURSHUO a Increase current b Weld more slowly How to reduce workpiece heat and limit penetration to weld THINNER ZRUNSLHFHV SURSHUO a Decrease current b Weld more quickly Stick Weld Example diagra...

Page 23: ...location Increase current 3 Workpieces too thick close Bevel thick workpieces allow slight gap and weld in several passes 4 Insufficient weld material Increase amount of fill material Stick Weld Weld...

Page 24: ...g speed Maintain steady weld speed Stick Weld crooked Wavy Bead pOSSIBLE cAUSES ANd SOLUTIONS TOP VIEW 1 Inaccurate welding Use two hands or rest hand on steady surface 2 Inconsistent welding speed Ma...

Page 25: ...Likely Solutions When Switched On Power Indicator Lights But Welder Does Not Function 1 Tripped thermal protection device 2 Ground Clamp not attached to workpiece 3 Machine is in low or over voltage p...

Page 26: ...ect power supply before service Fault code Table code problem possible causes Likely Solutions F01 Overheated The duty cycle limit of the machine has been exceeded Allow the machine to cool down Keep...

Page 27: ...OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR...

Page 28: ...WELdINg TIpS SETUP Record product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes onl...

Page 29: ...nector 1 part description Qty 18 Copper Anode 1 19 Foot Pedal Socket 1 20 Positive Socket 1 21 Switch 1 22 Copper Cathode 1 23 Ground Clamp 1 24 Front Panel 1 25 Pet 1 26 Foot Pedal 1 27 Arc Inductanc...

Page 30: ...all 1 888 866 5797 Item 56825 SAFETy MAINTENANcE BASIc WELdINg WELdINg TIpS SETUP Assembly diagram 1 2 3 4 50 49 5 48 47 6 7 8 9 10 11 12 13 14 16 15 18 19 20 21 22 23 24 26 27 29 28 30 36 35 31 32 33...

Page 31: ...DR2 PWM3 18Vdp Sensor Output Output Torch Switch 1 2 3 4 5 CN3 1 2 CN2 DC DC 5 5 5 5 v B A 2 1 2 1 4 5 13 7 15 3 2 9 12 10 8 16 1 11 F 22 20 t 1 2 FAN1 1 2 3 HF 1 2 CN1 1 2 3 4 5 KEY Foot Pedal 1 2 3...

Page 32: ...uct Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHE...

Page 33: ...JRXUD 5RDG DODEDVDV...

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