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For technical questions, please call 1-888-866-5797.

Item 56825 
        

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SETUP

Limited One year Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, 
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the 
period of one year from the date of purchase. This warranty does not apply to damage due directly or indirectly, 
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper 
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries 
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of 
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the 
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER 
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges 
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. 
If our inspection verifies the defect, we will either repair or replace the product at our election or we may 
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will 
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted 
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Summary of Contents for TITANIUM TIG200

Page 1: ...trigger is stuck or is triggered when turning on the machine Turn OFF the machine and ensure the TIG torch trigger is reset F09 Output Short Circuited Ground clamp and TIG torch or electrode holder ar...

Page 2: ...safe and dry place for future reference When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2...

Page 3: ...tions for future reference general Safety pROTEcT yourself and others Read and understand this information 1 Before use read and understand PDQXIDFWXUHU V LQVWUXFWLRQV 0DWHULDO 6DIHW DWD 6KHHWV 06 6 V...

Page 4: ...e an approved respirator 5 Work in a confined area only if it is well ventilated or while wearing an air supplied respirator 6 Have a recognized specialist in Industrial Hygiene or Environmental Servi...

Page 5: ...35 feet 10 meters around the work area Use a fire resistant material to cover or block all open doorways windows cracks and other openings 2 Keep ABc type fire extinguisher near work area and know how...

Page 6: ...the welder for pipe thawing Maintenance 1 Maintain welders check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the welder s operation If damage...

Page 7: ...fied to do so 3 To ground the work bench connect a 12 AWG grounding wire not included from the work bench to a grounding rod not included The grounding rod must be an earth driven copper or brass rod...

Page 8: ...gized parts Inhalation Hazard Keep head out of fumes and use proper ventilation Read manual before setup and or use Fire Hazard Keep flammable materials away during welding Spatter can cause accidenta...

Page 9: ...Switch off and unplug the welder before set up Place the Welder on a level surface that can bear its weight near the work area Leave space around the Welder for proper air flow TIg Setup connect cable...

Page 10: ...he valve opening Close the cylinder valve 3 Close the Regulator s valve by backing off knob until it is loose then thread Regulator onto cylinder and wrench tighten connection 4 Attach the Gas Hose in...

Page 11: ...tip against the surface of the grinding wheel at an angle Rotate Electrode tip until a blunt point is formed Note Grinding direction must be parallel to length of Electrode 5 The conical portion of t...

Page 12: ...Socket Twist clockwise all the way to lock in place 2 Plug Electrode Holder cable into Positive Socket Twist clockwise al the way to lock in place connect power cord I XVLQJ 9 FRQQHFW WKH LQFOXGHG 9...

Page 13: ...Welding is used to weld mild steel and stainless steel using a TIG Rod and shielding gas AC TIG Welding is used to weld aluminum using a TIG Rod and shielding gas Stick Welding is used to weld mild st...

Page 14: ...Knob Welding Mode Switch Welding Mode Indicators power Switch Voltage Reduction Indicator Lights when Voltage Reduction Device is operating power Indicator Lights when power is on Voltage QSXW 7KHUPDO...

Page 15: ...concentrate on proper welding technique The distance if any between the two workpieces must be controlled properly to allow the weld to hold both sides securely while allowing the weld to penetrate fu...

Page 16: ...ad Indicator lights The welder automatically returns to service after cooling off Rest the Tig Torch or Electrode Holder on an electrically non conductive heat proof surface such as a concrete slab we...

Page 17: ...et TIG Torch down on nonconductive nonflammable surface well away from any grounded objects 5 Turn the Power Switch ON current Output Knob Welding Mode Switch power Switch 6 Select process Press Weldi...

Page 18: ...ece between 1 and 1 5 times the diameter of the Electrode 10 When welding puddle is hot enough tilt torch backward about 10 15 degrees from vertical and move it back slightly Add TIG Rod material as n...

Page 19: ...type circuit breaker or fuses 2 Set Electrode Holder down on nonconductive nonflammable surface away from any grounded objects 3 Turn the Power Switch ON WARNINg TO pREVENT SERIOUS INJURy When Stick i...

Page 20: ...LE guidelines as explained on page 14 6 Place the bare metal end of the Stick Electrode sold separately inside the jaws of the Electrode Holder 7 Stroke the workpiece lightly to ignite the arc Tips fo...

Page 21: ...ge the weld it is performed on This test is ONLy an indicator of weld technique and is not intended to test working welds 1 After two scraps have been welded together and the weld has cooled clamp one...

Page 22: ...FHV SURSHUO a Increase current b Weld more slowly How to reduce workpiece heat and limit penetration to weld THINNER ZRUNSLHFHV SURSHUO a Decrease current b Weld more quickly Stick Weld Example diagra...

Page 23: ...location Increase current 3 Workpieces too thick close Bevel thick workpieces allow slight gap and weld in several passes 4 Insufficient weld material Increase amount of fill material Stick Weld Weld...

Page 24: ...g speed Maintain steady weld speed Stick Weld crooked Wavy Bead pOSSIBLE cAUSES ANd SOLUTIONS TOP VIEW 1 Inaccurate welding Use two hands or rest hand on steady surface 2 Inconsistent welding speed Ma...

Page 25: ...Likely Solutions When Switched On Power Indicator Lights But Welder Does Not Function 1 Tripped thermal protection device 2 Ground Clamp not attached to workpiece 3 Machine is in low or over voltage p...

Page 26: ...ect power supply before service Fault code Table code problem possible causes Likely Solutions F01 Overheated The duty cycle limit of the machine has been exceeded Allow the machine to cool down Keep...

Page 27: ...OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR...

Page 28: ...WELdINg TIpS SETUP Record product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes onl...

Page 29: ...nector 1 part description Qty 18 Copper Anode 1 19 Foot Pedal Socket 1 20 Positive Socket 1 21 Switch 1 22 Copper Cathode 1 23 Ground Clamp 1 24 Front Panel 1 25 Pet 1 26 Foot Pedal 1 27 Arc Inductanc...

Page 30: ...all 1 888 866 5797 Item 56825 SAFETy MAINTENANcE BASIc WELdINg WELdINg TIpS SETUP Assembly diagram 1 2 3 4 50 49 5 48 47 6 7 8 9 10 11 12 13 14 16 15 18 19 20 21 22 23 24 26 27 29 28 30 36 35 31 32 33...

Page 31: ...DR2 PWM3 18Vdp Sensor Output Output Torch Switch 1 2 3 4 5 CN3 1 2 CN2 DC DC 5 5 5 5 v B A 2 1 2 1 4 5 13 7 15 3 2 9 12 10 8 16 1 11 F 22 20 t 1 2 FAN1 1 2 3 HF 1 2 CN1 1 2 3 4 5 KEY Foot Pedal 1 2 3...

Page 32: ...uct Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHE...

Page 33: ...JRXUD 5RDG DODEDVDV...

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