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ITEM 57531 

        

S

AFETY

S

ETU

p

INST

ALLA

TION

M

AINTENANCE

Spark plug Maintenance

1. 

Spark 

plug 

Cap

Disconnect spark plug cap from end of plug.  

Clean out debris from around spark plug.

2.  Using a spark plug wrench, remove the spark plug.
3.  Inspect the spark plug: 

If the electrode is oily, clean it using a clean, dry rag.  

If the electrode has deposits on it, polish it using 

emery paper.  If the white insulator is cracked or 

chipped, the spark plug needs to be replaced.

Recommended Spark plug

TORCH

®

F7TC

NOTICE:

 Using an incorrect spark plug 

may damage the Engine.

4.  When installing a new spark plug, 

adjust the plug’s gap to the specification on the 

Specifications chart.  Do not pry against the 

electrode, the spark plug can be damaged.

5.  Install the new spark plug or 

the cleaned spark plug into the Engine.
• 

Gasket-style

:   

Finger-tighten until the gasket 

contacts the cylinder head, 

then tighten about 1/2-2/3 turn more.

• 

Non-gasket-style

:  

Finger-tighten until the plug 

contacts the cylinder head,  

then tighten about 1/16 turn more.

NOTICE:

 Tighten the spark plug properly.   

If loose

, the spark plug will cause the 

Engine to overheat.   

If overtightened

, the threads in the 

engine block will be damaged.
6.  Apply dielectric spark plug boot protector 

(not included) to the end of the spark plug 

and reattach the cap securely.

Long-Term Storage

When the equipment is to remain idle for longer than 

20 days, prepare the Engine for storage as follows:
1. 

CLEANING:

Wait for Engine to cool, then clean Engine with 

dry cloth.  

NOTICE:

  

Do not clean using water.

  

The water will gradually enter the Engine 

and cause rust damage.  Apply a thin coat 

of rust preventive oil to all metal parts.

2. 

FUEL:

To protect the fuel tank during storage, fill the 

tank with gasoline that has been treated with 

a fuel stabilizer additive.  Follow fuel stabilizer 

manufacturer’s recommendations for use.  Refer 

to 

Checking and Filling Fuel

 on page 12.

WARNING!

 

TO pREVENT SERIOUS 

INJURY FROM FIRE:

 

Fill tank in a well-ventilated area away from 

ignition sources.  If the Engine is hot from 

use, shut the Engine off and wait for it to 

cool before adding fuel.  Do not smoke.  

3. 

LUBRICATION:

a.  Change engine oil.
b.  Clean out area around spark plug.  

Remove spark plug and pour one tablespoon of 

engine oil into cylinder through spark plug hole.

c.  Replace spark plug, but leave 

spark plug cap disconnected.

d.  Pull Starter Handle to distribute oil in cylinder.  

Stop after one or two revolutions when you 

feel the piston start the compression stroke 

(when you start to feel resistance).

4. 

STORAGE AREA:

Cover and store in a dry, level, well-ventilated 

area out of reach of children.  Storage area should 

also be away from ignition sources, such as 

water heaters, clothes dryers, and furnaces.

NOTICE:

 During extended storage periods the 

Engine must be started every 3 months and allowed 

to run for 15

20 minutes or the Warranty is VOID. 

5. 

AFTER STORAGE:

Before starting the Engine during or after 

storage, keep in mind that untreated gasoline 

will deteriorate quickly.  Drain the fuel 

tank and change to fresh fuel if untreated 

gasoline has been sitting for a month, if 

treated gasoline has been sitting beyond the 

fuel stabilizer’s recommended time period, 

or if the Engine does not start.

Summary of Contents for Predicator 212cc

Page 1: ...l near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference 21j When unpacking make sure that the p...

Page 2: ...0 63 Quart Bore x Stroke 70mm x 55mm Compression Ratio 8 5 1 Torque Specification for Cylinder Head Bolts 26 30 Nm 19 22 ft lb Rotation viewed from PTO power takeoff the output shaft Counterclockwise...

Page 3: ...rning Risk of Respiratory Injury Operate engine OUTSIDE and far away from windows doors and vents WARNING marking concerning Risk of Fire while handling fuel Do not smoke while handling fuel WARNING m...

Page 4: ...ece of equipment may become hazardous when used on another piece of equipment 14 Do not operate in explosive atmospheres such as in the presence of flammable liquids gases or dust Gasoline powered eng...

Page 5: ...by a qualified repair person using only identical replacement parts This will ensure that the safety of the equipment is maintained Do not attempt any service or maintenance procedures not explained i...

Page 6: ...r the Engine to cool and unplug the spark plug wire s before assembling or making any adjustments to the equipment The preparation of this Engine for competitive events and sanctioned racing requires...

Page 7: ...TENANCE Components and Controls Engine Switch Output Shaft Exhaust port LSVWLFN 2LO Fill plug Choke Lever Fuel Line Connector Spark plug Cap Starter Handle Oil Drain plug Carburetor Inlet Fuel pump In...

Page 8: ...ng pages refer to Parts List and Diagrams on page 16 Install Engine 1 Using a motor mount plate specifically designed for the go kart frame to be used both not included install the motor mount onto th...

Page 9: ...fuel pump a Inlet fuel line from fuel tank tank not included b Outlet fuel line to Carburetor c Low pressure pulse tube that is attached to the Pulse Connector not included When installing ensure that...

Page 10: ...th not included to the Carburetor inlet 2 Connect one end of a throttle cable not included to the Carburetor slide Connect the other end to the throttle on the go kart frame Note This engine is not eq...

Page 11: ...s of each piece of equipment will differ depending on factors such as duty cycle temperature air quality fuel quality and other factors Note The following procedures are in addition to the regular che...

Page 12: ...an as described below 2 Cleaning For paper filters To prevent injury from dust and debris wear ANSI approved safety goggles NIOSH approved dust mask respirator and heavy duty work gloves In a well ven...

Page 13: ...ine with dry cloth NOTICE Do not clean using water The water will gradually enter the Engine and cause rust damage Apply a thin coat of rust preventive oil to all metal parts 2 FUEL To protect the fue...

Page 14: ...its may require further cleaning 7 Gently tap side of carburetor float chamber with screwdriver handle 8 Turn Choke to RUN position Remove spark plug and pull the start handle several times to air out...

Page 15: ...park plug cap Engine stops when under heavy load 1 Dirty air filter 2 Engine running cold 1 Clean element 2 Allow engine to warm up prior to operating equipment Engine knocks 1 Old or low quality gaso...

Page 16: ...n Pin 1 15 Piston Clip 2 16 Crankcase Cover Assembly 1 17 Oil Plug 1 18 Dipstick 1 19 Cylinder Head 1 20 Intake Valve 1 21 Exhaust Valve 1 22 Valve Seal 1 23 Valve Spring 2 24 Air Deflector 1 25 Valve...

Page 17: ...Page 17 For technical questions please call 1 888 866 5797 ITEM 57531 SAFETY SETUp INSTALLATION MAINTENANCE Assembly Diagram...

Page 18: ...Page 18 For technical questions please call 1 888 866 5797 ITEM 57531 SAFETY SETUp INSTALLATION MAINTENANCE Mounting Hole Diagram Note Not to scale LQ PP LQ PP LQ P P LQ P P...

Page 19: ...chnical questions please call 1 888 866 5797 ITEM 57531 SAFETY SETUp INSTALLATION MAINTENANCE power Take Off Diagram Note Not to scale 81 5 16 24 UNF LQ PP LQ PP LQ PP LQ PP LQ PP LQ PP 1 79 LQ PP LQ...

Page 20: ...usion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLU...

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