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SKU 40124

6.

When the towing is complete, secure the load so it cannot move in either direction,

then remove the Switch Assembly from the Solenoid Cover.

Caution: The Electric Winch is designed for intermittent use only, and should not be
used in a constant duty application. The duration of the pulling job should be kept as
short as possible. If the Winch motor becomes very hot to the touch, stop the Winch and
let it cool down for several minutes. Never pull for more than one minute at or near the
rated load. Do not maintain power to the Winch if the motor stalls as it can damage the
motor or gears.

Maintenance

Lubrication

1.

All moving parts within the Electric Winch have been lubricated using high temperature

lithium grease at the factory. No internal lubrication is required.

2.

Lubricate Aircraft Wire Rope (38) periodically using a light penetrating oil.

Cable Assembly Replacement

1.

Move Clutch Handle Assy (4) to the Out position.

2.

Extend Aircraft Wire Rope to its full length.

Note how the existing cable is connected to the inside of the drum.

3.

Remove old Cable Assembly and attach new one.

Caution: Do not replace with inferior cable. Always use the approved replacement part
from Harbor Freight Tools.

4.

Retract Cable Assembly onto cable drum being careful not to allow kinking.

General

1.

Keep battery in good condition.

2.

Be sure that the Electric Winch battery cables are not drawn tight against any

surfaces which could possibly damage them.

3.

Periodically remove and clean cable connections to the battery. Corrosion will reduce

performance or may cause a short.

4.

Cover the Cable Assembly and Electric Winch when not in use.

Summary of Contents for Chicago Electric Power Tools 40124

Page 1: ...CTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2002 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork co...

Page 2: ...risk of personal injury and damage to equipment Read all instructions before using this tool 1 Observe work area conditions Do not use machines or power tools in damp or wet locations Don t expose to...

Page 3: ...grease at all times 9 Disconnect Switch Assembly Unplug Switch Assembly when not in use 10 Remove adjusting keys and wrenches Check that keys and adjusting wrenches are removed from the tool or machi...

Page 4: ...an extended period 12 Examine winch before using Components may be affected by exposure to chemicals salts and rust 13 When loading a boat into a trailer without keel or side hull rollers make sure th...

Page 5: ...o the battery since the connecting cables are only 5 feet long and cables must not be spliced or extended 2 Mount the Fairlead to the front of the Mounting Frame not supplied using bolts nuts and wash...

Page 6: ...nch Also it must be able to accommodate mounting the Fairlead to within 12 inches of the Winch cable output 5 Attach the Mounting Brackets to Solenoid Assembly Bracket 27 as shown below 6 Attach the S...

Page 7: ...icle battery must be fully charged and the engine running before using the Electric Winch 1 Disengage the clutch by moving the Clutch Handle Assy 4 to the Out position 2 Grab the Aircraft Wire Rope 38...

Page 8: ...e lithium grease at the factory No internal lubrication is required 2 Lubricate Aircraft Wire Rope 38 periodically using a light penetrating oil Cable Assembly Replacement 1 Move Clutch Handle Assy 4...

Page 9: ...NY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANU FACTURER AND OR DISTRIBUTOR EXPR...

Page 10: ...Page 10 SKU 40124 Parts List D 7 7 5 D 7 5 5 5 5 D 7 7 D 7 7 D NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts...

Page 11: ...Page 11 SKU 40124 Solenoid Assembly Drawing...

Page 12: ...Page 12 SKU 40124 Winch Assembly Drawing...

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