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SKU 40124

Winch Warnings and Precautions

1.

Keeps hands and body away from Fairlead (cable intake slot) when operating.

2.

Secure vehicle in position with the emergency brake and wheel blocks before using

winch. Never keep the vehicle in Park or in gear while using the Electric Winch.

3.

Do not exceed winch load weight capacity (see Specifications on page 2).

4.

Be certain winch is properly bolted to a structure (or vehicle) that can hold the winch

load.

5.

Always use proper couplings when connecting winch cable hook to load.

6.

Do not lift items vertically. The winch was designed for horizontal use only.

7.

Do not use inappropriate attachments to extend the length of the winch cable.

8.

Never lift people or hoist loads over people.

9.

Never come in between the winch and the load when operating.

10. Do not apply load to winch when cable is fully extended. Keep at least 4 full turns of

cable on the reel.

11. After moving an item with the winch, secure the item.  Do not rely on the winch to hold it

for an extended period.

12. Examine winch before using. Components may be affected by exposure to chemicals,

salts, and rust.

13. When loading a boat into a trailer without keel or side hull rollers, make sure the trailer

is submerged in the water when the boat is loaded by the winch.  Attempting to drag
the boat on to the trailer while on land can cause winch failure and possible injury.

14. Never operate winch if cable shows any signs of weakening, is knotted or kinked.

15. Winch does not have a locking mechanism. Secure load after moving.

16. Do not cross over or under cable under load.

17. Do not move vehicle with cable extended and attached to load to pull it. The cable

could snap.

18. Use gloves while handling cable.

19. Apply blocks to vehicle when parked on an incline.

20. Re-spool cable properly.

Note

: Performance of this winch may vary depending on variations of vehicle and/or battery

power.

Warning: The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be under-
stood by the operator that common sense and caution are factors which cannot be
built into this product, but must be supplied by the operator.

Summary of Contents for Chicago Electric Power Tools 40124

Page 1: ...CTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2002 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork co...

Page 2: ...risk of personal injury and damage to equipment Read all instructions before using this tool 1 Observe work area conditions Do not use machines or power tools in damp or wet locations Don t expose to...

Page 3: ...grease at all times 9 Disconnect Switch Assembly Unplug Switch Assembly when not in use 10 Remove adjusting keys and wrenches Check that keys and adjusting wrenches are removed from the tool or machi...

Page 4: ...an extended period 12 Examine winch before using Components may be affected by exposure to chemicals salts and rust 13 When loading a boat into a trailer without keel or side hull rollers make sure th...

Page 5: ...o the battery since the connecting cables are only 5 feet long and cables must not be spliced or extended 2 Mount the Fairlead to the front of the Mounting Frame not supplied using bolts nuts and wash...

Page 6: ...nch Also it must be able to accommodate mounting the Fairlead to within 12 inches of the Winch cable output 5 Attach the Mounting Brackets to Solenoid Assembly Bracket 27 as shown below 6 Attach the S...

Page 7: ...icle battery must be fully charged and the engine running before using the Electric Winch 1 Disengage the clutch by moving the Clutch Handle Assy 4 to the Out position 2 Grab the Aircraft Wire Rope 38...

Page 8: ...e lithium grease at the factory No internal lubrication is required 2 Lubricate Aircraft Wire Rope 38 periodically using a light penetrating oil Cable Assembly Replacement 1 Move Clutch Handle Assy 4...

Page 9: ...NY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANU FACTURER AND OR DISTRIBUTOR EXPR...

Page 10: ...Page 10 SKU 40124 Parts List D 7 7 5 D 7 5 5 5 5 D 7 7 D 7 7 D NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts...

Page 11: ...Page 11 SKU 40124 Solenoid Assembly Drawing...

Page 12: ...Page 12 SKU 40124 Winch Assembly Drawing...

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