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Hansol Scalable All In One ELSR103-00001, Installation Manual

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Hansol Scalable All In One ELSR103-00001 Installation Manual Download Page 17

3. Package Removal and Inspection

 9 

3. Package Removal and Inspection 

 

CAUTION

 

Included in this box are a battery and printed circuit board, and the entire 

weight amounts to 105 kg. Therefore, special care must be taken in handling. 
Make sure to have at least two persons deliver with something like trolleys 

and remove the package. 

3.1 Package Removal and Tray Assembly 

3.1.1 Removing the Enclosure Package 

As shown in the figure in this section, remove the package components from the enclosure 

in the following order.   

1.

Place the system on the installation location. 

2.

Open the upper part of the system case. 

3.

Remove top side of the cover in the front of the product. 

Summary of Contents for Scalable All In One ELSR103-00001

Page 1: ...room or is suitable for additional connection s e g external meter for ESS 3 6 model Be aware of Dangerous Goods Class 9 regulations for transport storage and handling of lithium batteries Be aware of...

Page 2: ...1 2 Removing the Battery Tray Package 10 3 1 3 Checking Components on the Packing List 11 3 1 4 Assembling the Battery Tray 12 3 2 Checking for damage in Delivery 12 3 3 Identifying Hansol Scalable Al...

Page 3: ...6 1 3 Connection Method 57 7 Entering Initial Installation Information 58 7 1 Information Input Administrator 58 7 2 System Information input stage 58 7 3 Web Page Connection 59 7 3 1 Web Page Connec...

Page 4: ...nal Check 98 10 2 3 DC Link Check 99 10 2 4 FAN Operation Check 99 10 3 Battery Maintenance 100 10 3 1 Checking Battery Problem 100 10 3 2 Battery Exchange Procedure 101 10 4 The List of Replaceable P...

Page 5: ...d Rear view of All in One For 7 2 kWh system 29 Table 5 5 Circuit breaker DC Isolator and power line specification 37 Table 5 6 RCD Leakage circuit breaker description 37 Table 5 7 Wire Standard 46 Ta...

Page 6: ...Inside View 26 Figure 5 5 Side View 27 Figure 5 6 Removed Side Cover View 30 Figure 5 7 Battery Connection 30 Figure 5 8 Battery Docking description 31 Figure 5 9 Unfastening screws 31 Figure 5 10 Rem...

Page 7: ...rmation 66 Figure 7 11 Operation checkup for energy meter page 66 Figure 7 12 ESS Operation Test Page 67 Figure 7 13 Jumper 69 Figure 7 14 TCP IP setting 70 Figure 7 15 Initial setup page 71 Figure 7...

Page 8: ...10 4 Li Ion Battery tray manufactured by SAMSUNG SDI 101 Figure 10 5 PV Connector MC4 102 Figure 11 1 Derating Curve 106 Figure 11 2 Power efficiency curve of System 106 Figure 11 3 Power efficiency...

Page 9: ...l in One 1 3 Manual Storage The user manual and installation manual can be downloaded from the product download section at https myess hansoltechnics com The specifications of the product can be chang...

Page 10: ...ng current 5 Three phase alternating current with neutral conductor 6 Earth terminal 7 Protective conductor terminal 8 Frame or chassis terminal 9 Refer to the operating instructions 10 On supply 11 O...

Page 11: ...and Energy Storage Timed Discharge 22 Caution Risk of Hearing Damage and Wear Hearing Protection Wear hearing protection 23 Do not dispose of the inverter with household wastes For further information...

Page 12: ...ovide a supply to the household load and 3 convert direct current DC electricity of the battery to alternating current AC to discharge as household single phase load or electric system This device sho...

Page 13: ...s excessive heat or electrolyte mist may occur due to improper operating conditions damage misuse and or abuse The following safety precautions and the warning messages described in this section must...

Page 14: ...his product is automatically determined by the EMS algorithm Figure 2 2 Part View of Hansol All in One No Description 1 Lithium Ion battery 2 INVERTER Converter PV inverter and battery charger dischar...

Page 15: ...ated power 4 0 kW 4 98 kW Grid Connection Data AC Rated power 4 98 kW Max apparent AC power 4 98 kVA Max output current 22 A Max input AC power 8 kW Max allowed current for fuse protection 43 A Nomina...

Page 16: ...appears when power is supplied to the system Upon system outage it disappears Upon PV generation the sun mark appears Figure 2 3 Back up mode LCD Under DOD 90 and 95 of battery to loads the 7 2 kWh s...

Page 17: ...e sure to have at least two persons deliver with something like trolleys and remove the package 3 1 Package Removal and Tray Assembly 3 1 1 Removing the Enclosure Package As shown in the figure in thi...

Page 18: ...ckage As shown in the Figure 3 2 remove the package for the battery tray 1 Open the box cover of the product 2 Remove the buffers with a straight pull 3 Take out the battery tray by grabbing the handl...

Page 19: ...3 3 Packing List Object Part Name Code No Quantity A INVERTER ASSY SJ94 00146A or SJ94 00147A 1 B TRAYASSY ELPT362 00004 2 or 3 C 1 SCREW M4xL8 2 LAN Connector 3 GRID Connector 4 LOAD Connector 5 Ser...

Page 20: ...described in it Figure 3 4 Process for the battery assembly For 10 8 kWh System 3 2 Checking for damage in Delivery When opening the box that contains Hansol Scalable All in One system in it check for...

Page 21: ...cation Lists Warnings and Notification The model No of All in One system is defined as below ELSR722 00004 ELSR Residential application 72 Battery capacity x0 1 kWh Less than 10 kWh 2 Battery capacity...

Page 22: ...3 Package Removal and Inspection 14 Figure 3 5 Name Plate IEC62109 1 2 AS62040 1 1 AS4777 2 2015 IEC62619 IEC60730 1 Annex H IEC61000 6 2 3 IEC61727 IEC62116...

Page 23: ...day 001 999 C National Code Australia It was rounded off e g 4 98 5 0 The Battery Tray Label is shown in the Figure 3 6 The number of Battery Tray is normally not matched inverter s one It is finally...

Page 24: ...energy when operated as intended and as designed A potentially hazardous circumstance such as excessive heat or electrolyte mist may occur due to improper operating conditions damage misuse and or abu...

Page 25: ...not reach 7 Install the product considering the noise level because noise is generated during operation which may cause discomfort e g near a bedroom 8 The floor must be hard so that it can withstand...

Page 26: ...g 194 kg 10 8 kWh 135 kg 104 kg 239 kg Table 4 1 Weight of All in One 4 1 4 Ambient Conditions and Temperatures Identify a proper installation location to install and remove the device easily at any t...

Page 27: ...lat surface Front back left right gradient within 0 5 To allow for natural ventilation the side of the system must be kept away from the wall about 0 3m at least Make sure not to have foreign substanc...

Page 28: ...4 4 Spanner for fastening anchor nuts Minimums 4ea Figure 4 5 Anchor Bolt Screw name L S D L1 Drill Used Drill depth Min Tensile capacity Max Shear Capacity Max 1 2 M12 100 60 17 50 17 55 mm 3 200 kgf...

Page 29: ...p 3 Set the product in place assemble the washer and the nut to the bolt and then use the spanner to fasten the nut 7 Nm Required tools for installation Figure 4 6 A Flat head driver for the front cov...

Page 30: ...protective eye equipment 40 minute standby period of time to complete discharging in the system before testing electrical parts inside the system Follow the guidelines below when handling the Li Ion...

Page 31: ...e PV Input PV1 PV1 PV2 PV2 They are used independently for running the maximum power from the sources of PV1 and PV2 Two channels are recommended for independent use for the two PV Inputs Make sure no...

Page 32: ...5 Electrical Connections 24 Figure 5 2 PV connections...

Page 33: ...Part List Type D DC Isolator INVERTER R Battery Relay INVERTER F Air Filter1 Bottom INVERTER DC DC Board PN SJ92 01490A INVERTER AC AC Board PN SJ92 01489A INVERTER SW SW Board PN SJ92 01491A INVERTER...

Page 34: ...The Figure 5 3 shows the overall drawing of the scalable system Please refer to the gure of the drawing for installation and maintenance Figure 5 3 Front Inside View Figure 5 4 Rear Inside View AC_SU...

Page 35: ...st Type PV 1 PV input 1 INVERTER PV 2 PV input 2 INVERTER D DC Isolator INVERTER L ESS Load Output INVERTER G Grid Input INVERTER LCN LAN Connector INVERTER M Service for installation INVERTER DRM DRM...

Page 36: ...the side case cover for electrical connections CAUTION Never open the front case cover because it is for after sales service only Its high voltage and current may cause damage to your body Keep the k...

Page 37: ...iew On the front area in the system the INVERTER circuit is placed Please be careful upon handling Insert batteries in A and B for installation of the 7 2 kWh system Insert batteries in A B and C for...

Page 38: ...ed in Subsection 5 2 remove the side case Figure 5 6 Removed Side Cover View 2 Prepare the battery tray to dock the battery on the main body and have at least the two persons work together because the...

Page 39: ...e screws on the battery tray Figure 5 8 Battery Docking description 5 4 2 Scalable From 7 2 kWh to 10 8 kWh CAUTION When it is scalable from 7 2 kWh to 10 8 kWh the system is maintained with the batte...

Page 40: ...rical Connections 32 2 Side cover open Figure 5 10 Removal of the side cover 3 Unfasten 6 screws for the battery cover grade and remove the battery cover grade Figure 5 11 Removal of the battery cover...

Page 41: ...5 Electrical Connections 33 4 Mount the battery tray Figure 5 12 Battery tray mounting...

Page 42: ...ng the Side Case Cover 1 Hold the side case cover with both hands Figure 5 13 Side Cover Assembly process 1 2 Hang the product cover on the upper surface of the enclosure then push the product cover f...

Page 43: ...5 Electrical Connections 35 3 As shown in the Figure 5 15 use a tool such as a flat driver to fix the bolts into ten positions Figure 5 15 Side Cover Assembly process 3...

Page 44: ...solator may be fitted PV String1 block function external DC Isolator PV String2 block function external DC Isolator 650 Vdc or more 15 A or more Residual current device RCD Leakage current measure and...

Page 45: ...specification As illustrated in the Figure 5 16 the distribution box connection diagram the connection between the All in One system and the distribution box is made to the terminals of the solar ener...

Page 46: ...3 and normal status after finishing the quality inspection of the product set it to Normal to supply power to the load via the ESS system In case of failure in the ESS system power must be supplied f...

Page 47: ...for the switching time and then power is supplied from the main system to the load by Bypass When the power that is being supplied from the ESS system to the load is instantly supplied to the system...

Page 48: ...ring Schematic of Single Phase System for Australia Figure 5 17 Wiring Schematic of Single Phase System for Australia 2 Assembling the Grid Switch Box a The components of the Grid Switch Box are as fo...

Page 49: ...handle do not tighten the screw more than required b Assemble the cable gland into the hole of the Grid Switch Box Figure 5 19 Assembling the Cable Gland NOTICE The cable gland is not included in the...

Page 50: ...product normally be sure to wire according to Figure 5 20 Incorrect wiring may cause product malfunction d Assemble the wires according to Figure 5 20 Figure 5 21 Assembling the Wires e Assemble the s...

Page 51: ...assembly is as follows Figure 5 23 Final assembly g Close the upper part of the Grid Switch Box and tighten the embedded screws Figure 5 24 Assembling the Upper Part Information The screws in the uppe...

Page 52: ...igning with the groove of the shaft Figure 5 25 Assembling the Rubber Seal i Assemble the knob after aligning with the groove of the shaft and tighten it with an embedded screw Figure 5 26 Assembling...

Page 53: ...5 Electrical Connections 45 j The final assembly of the Grid Switch Box is as follows Figure 5 27 Final Assembly...

Page 54: ...and PV2 of the Scalable All in One in proper order The lead wire thickness is presented shown in the following Table For the connectors PV1 PV1 PV2 and PV2 between the distribution box and the All in...

Page 55: ...side and the Female part is attached to the All in One system The two products are properly docked when connected together CAUTION Damaged products must neither be installed nor put into operation Pa...

Page 56: ...in the figure Each cord shall be 6 mm2 and the diameter of the cable shall be approximately 18 mm2 Make sure that the PE cord is longer than other live cords of the cable so that the PE cord will not...

Page 57: ...res or temperature variations may have a detrimental effect on the strain relief NOTE on Releasing Crimp Connections a Insert screwdriver see detail b Open latch by screwdriver c Take out cable 4 Inse...

Page 58: ...ng radius of the cable see illustration Ensure the connector is not exposed to external forces e g pull on the cable Through capillary forces water in the sealing area of the cable gland can enter the...

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