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15

Troubles

Possible causes

Eliminate methods

No argon flows out after
pressing the torch switch

Switch of argon bottle or
flowmeter doesn’t open up

Open up these two switches

Gas tube is jammed or broken

Check tube

Gas valve is broken

Change valve

Can’t close relay J3(4123) in
board AP1

Change relay J3(4123) or board
AP1

Can’t adjust welding current Potentiometer for adjusting

current is broken or wire is
disconnected

Change potentiometer or
connect wire

B1 in board AP1 is broken

Change B1 or board AP1

Rated output current is
reduced

Input voltage is too low

Ensure the normal voltage

Input wire is too thin

Change power supply wire

Capability of power supply is not
enough

Ensure the capability of power
supply more than the maximal
power of machine in normal
work condition

Function “pulsed TIG
welding” does not exist

One of the base current, summit
current or pulse frequency
potentiometers is broken

Check and change the broken
potentiometers

M1(4011),N1(555),B1(339) in
board AP1 is broken

Change M1(4011),N1(555),
B1(339) or board AP1

Inverter tube (IGBT) is
broken

Work in over loading condition
for a long time

Change IGBT

Work in over voltage or under
voltage condition for a long time

Change IGBT and ensure the
normal input voltage

Output commutation diode
is broken

Work in great current condition
for a long time or environment
temperature is too high

Change broken diode and
improve work condition

Frequent burnout of diode is
caused by the large discharging
space of arc-igniting unit.

Adjust the discharging space to
1.0-1.2mm

Summary of Contents for TIG200P

Page 1: ...hat all installation operation maintenance and repair procedures are preformed only by qualified individuals Read this operators manual completely before attempt to use this equipment Save this manual...

Page 2: ...cteristics applications 2 2 Safety attention 2 3 Range of welding parameters 4 4 Installing and connecting 4 5 Prepare for welding 7 6 Weld operating 10 7 Daily maintain check 12 8 Trouble shoot 12 9...

Page 3: ...with application of HF technique F Its protection is perfect with over current and over heat protection slow startup of current anti strike G The welder is much smaller lighter and with high efficienc...

Page 4: ...Only after disconnection of power and safety ensuring the connection of welder can be operated 2 Don t touch the parts with electricity or wear the wet broken gloves 3 The cables should be selected a...

Page 5: ...Hz 0 5 200 Pulse rate 0 1 0 9 Post flow time s 1 10 dimensions W D H mm 430 195 380 Weight Kg 18 4 INSTALLING CONNECTING 1 POSITION FOR USING place the welder on the dry clean and solid smooth ground...

Page 6: ...g the lack of oxygen when weld is operated in close space 4 POWER SUPPLY EQUIPMENT CONNECTIONS table 2 power supply equipment connections mode TIG200P Input voltage V 1 phase 220 10 Capability KVA 7 5...

Page 7: ...6 p i c t u r e 1 c o n n e c t i o n f o r T I G w e l d i n g p i c t u r e 2 c o n n e c t i o n f o r M M A w e l d i n g...

Page 8: ...ECTION Connect the welder according to the pictures1 3 and the requirements in 4 6 for welding ATTENTION input voltage should be 1 phase 220V 2 TUNGSTEN PORCELAIN SPIGOT ARGON FLUX Select the proper t...

Page 9: ...List4 welding parameter of stainless steel Workpiece thickness mm Tungsten dia mm Filling Wire dia mm Welding current A Argon flux L min groove condition Nozzle dia mm 0 4 1 0 1 6 1 0 8 20 3 4 A or B...

Page 10: ...e power indicator turns light and the fan runs it means the machine has been normally started b Selection of welding mode MMA welding Turn the switch MMA TIG to position MMA and rotate the base curren...

Page 11: ...ller or the lower is the shorter is for saving gas The more the post flow gas time knob is rotated in clock wise direction the more post flow gas time is increased 6 WELDER OPERATING MMA welding After...

Page 12: ...p and cooled down quickly the possibility of producing cracks can be decreased It is suitable for welding workpieces which are of different heat conductivity and thickness and thin plates and ultra th...

Page 13: ...reference for examination Item of circuitry examination Regular examination for 1 or 2 months 1 Function of power switch 2 If the running of cooling fun is in normal condition 3 If exists unwonted li...

Page 14: ...r the circuitries are in correct connection In order to avoid troubles do not energize hard and change its position at will while connecting List7 overhauling items Trouble phenomena Trouble causes No...

Page 15: ...itor Voice of HF discharging exists inside machine Overheat protection or overflow protection Turn off the mcahine for a few minutes and retry Tungsten electrode is far away from workpiece Keep the di...

Page 16: ...not enough Ensure the capability of power supply more than the maximal power of machine in normal work condition Function pulsed TIG welding does not exist One of the base current summit current or pu...

Page 17: ...16 9 CIRCUIT DIAGRAM...

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