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13

8.TROUBLES EXAMINATION & REPAIR

The overhauler can examine and repair the machine according to table 8 after examining it on the
base of list 7. Please contact the seller or the producer if the malfunctions still have not been
eliminated.

ATTENTION:

1.

Because inner electrocircuit can produce high voltage which can hurt people, so before
maintenance and overhaul must turn off the switch in switchboard. Inner electrocircuit only can
be overhauled after 5 min. after power supply has been disconnected from welding machine.

2.

The machine has been accurately adjusted before leaving from factory, so strictly prohibit any
modifying and change.

3.

Check whether the circuitries are in correct connection. In order to avoid troubles do not
energize hard and change its position at will while connecting.

List7: overhauling items

Trouble

phenomena

Trouble

causes

No arc exists

Torch switch is useless
Power switch is broken
The cable to switch is disconnected
The cable to workpiece is disconnected
The cable of torch is broken

Starting arc is not good or jarless

Connecting tie-in is loose
Argon gas is not pure
The tungsten electrode is no good fixed or its
quality is no good

Surface of welding line is no good

Dunghill or grease exists on the surface of
workpiece
Argon gas is not pure
Flux of argon gas is not enough
Dunghill exists on the surface of tungsten
electrode
Post flow gas time is too short

Tungsten electrode wastes hard

Current is too great or tungsten electrode is too
thin
Argon gas is not pure

Summary of Contents for TIG200P

Page 1: ...hat all installation operation maintenance and repair procedures are preformed only by qualified individuals Read this operators manual completely before attempt to use this equipment Save this manual...

Page 2: ...cteristics applications 2 2 Safety attention 2 3 Range of welding parameters 4 4 Installing and connecting 4 5 Prepare for welding 7 6 Weld operating 10 7 Daily maintain check 12 8 Trouble shoot 12 9...

Page 3: ...with application of HF technique F Its protection is perfect with over current and over heat protection slow startup of current anti strike G The welder is much smaller lighter and with high efficienc...

Page 4: ...Only after disconnection of power and safety ensuring the connection of welder can be operated 2 Don t touch the parts with electricity or wear the wet broken gloves 3 The cables should be selected a...

Page 5: ...Hz 0 5 200 Pulse rate 0 1 0 9 Post flow time s 1 10 dimensions W D H mm 430 195 380 Weight Kg 18 4 INSTALLING CONNECTING 1 POSITION FOR USING place the welder on the dry clean and solid smooth ground...

Page 6: ...g the lack of oxygen when weld is operated in close space 4 POWER SUPPLY EQUIPMENT CONNECTIONS table 2 power supply equipment connections mode TIG200P Input voltage V 1 phase 220 10 Capability KVA 7 5...

Page 7: ...6 p i c t u r e 1 c o n n e c t i o n f o r T I G w e l d i n g p i c t u r e 2 c o n n e c t i o n f o r M M A w e l d i n g...

Page 8: ...ECTION Connect the welder according to the pictures1 3 and the requirements in 4 6 for welding ATTENTION input voltage should be 1 phase 220V 2 TUNGSTEN PORCELAIN SPIGOT ARGON FLUX Select the proper t...

Page 9: ...List4 welding parameter of stainless steel Workpiece thickness mm Tungsten dia mm Filling Wire dia mm Welding current A Argon flux L min groove condition Nozzle dia mm 0 4 1 0 1 6 1 0 8 20 3 4 A or B...

Page 10: ...e power indicator turns light and the fan runs it means the machine has been normally started b Selection of welding mode MMA welding Turn the switch MMA TIG to position MMA and rotate the base curren...

Page 11: ...ller or the lower is the shorter is for saving gas The more the post flow gas time knob is rotated in clock wise direction the more post flow gas time is increased 6 WELDER OPERATING MMA welding After...

Page 12: ...p and cooled down quickly the possibility of producing cracks can be decreased It is suitable for welding workpieces which are of different heat conductivity and thickness and thin plates and ultra th...

Page 13: ...reference for examination Item of circuitry examination Regular examination for 1 or 2 months 1 Function of power switch 2 If the running of cooling fun is in normal condition 3 If exists unwonted li...

Page 14: ...r the circuitries are in correct connection In order to avoid troubles do not energize hard and change its position at will while connecting List7 overhauling items Trouble phenomena Trouble causes No...

Page 15: ...itor Voice of HF discharging exists inside machine Overheat protection or overflow protection Turn off the mcahine for a few minutes and retry Tungsten electrode is far away from workpiece Keep the di...

Page 16: ...not enough Ensure the capability of power supply more than the maximal power of machine in normal work condition Function pulsed TIG welding does not exist One of the base current summit current or pu...

Page 17: ...16 9 CIRCUIT DIAGRAM...

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