Hansen HP63 Operation Manual Download Page 7

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4.5 Connect

a. The connecting must according to the Table 3 requirement

b. Turn off the cutting machine before connecting cable.

c. All joint must connect well, use insulating tape around bare wire.

d. After connecting, put power cable cover on machine, then fasten with screw

(forbid to operate with cover open)

e. To assure security forbid to input force on the cable.

FIG 1. HP63/HP100

Summary of Contents for HP63

Page 1: ...For safety guarantee only the person with operating certificate or expert skills can collocate check maintain fix and repair the welder For safety guarantee please completely read and understand the d...

Page 2: ...ATALOGUE 1 CHARACTERISTICS APPLICATIONS 2 2 SAFETY ATTENTION 3 3 TECHNICAL PARAMETER 4 4 INSTALLING CONNECTION 5 5 PREPARE FOR CUTTING 10 6 DAILY MAINTAIN CHECK 12 7 FAULT REPAIR 13 8 CIRCUIT DIAGRAM...

Page 3: ...ue and with IGBT elements 1 Inverter frequency is above 20KHZ by adopting PWM technique 2 Can preset and continuous adjust the current suitable for different thickness work piece make sure cutting qua...

Page 4: ...oid machine burning and fire a Avoid fire because of overheated please keep 50cm distance between welding power and the wall or combustibles b Avoid fire because of spark Forbid spark to touch the com...

Page 5: ...Current A 12 27 39 Open Voltage V 245 300 325 Range for cutting current A 30 63 30 100 30 160 Related Duty Cycle 100 Best cutting thickness carbon steel mm 12 22 35 Max cutting thickness carbon steel...

Page 6: ...connecting Connect the machine s ground connecting port to power s ground connecting port and avoid damaged by electric shock 4 3 Ventilation To assure welding quality must reduce the wind influence...

Page 7: ...cutting machine before connecting cable c All joint must connect well use insulating tape around bare wire d After connecting put power cable cover on machine then fasten with screw forbid to operate...

Page 8: ...7 FIG 2 HP160...

Page 9: ...8 4 6 Front and Back panel 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 FIG 3 front and back panel for HP63 HP100 FIG 4 front and back panel for HP160 Table 4...

Page 10: ...to check gas flow rate when turn on cutting gas valve will be automaticly open and supply gas when machine is cutting 15 Power box Connect input cable 16 Control sign Automaticly connect with cutting...

Page 11: ...l photoelectric follow up robot and CNC cutting machien tool Operation point as follows a Trolley the cutting torch to meet workpiece and keep distance 2 5mm make sure nozzel axes apeak to surface of...

Page 12: ...lacement 1 Install cutting torch please reference picture F4 please note must make sure electrode is tightened 2 Please replace nozzle on time when centre hole of nozzle is damaged F5 3 Please replace...

Page 13: ...you need dismantle the cutting torch please demount bolt M3 then insulated pipe at last is connect and transfer arc when installing please take care every joint and insulated pipe to make sure safety...

Page 14: ...1 Switch function for power source 2 Cooling fan if is working normally 3 If have unusual vibrate noise and smell 4 If the cable connector is over heat 5 Welding cable if is over heat 6 Cable if is da...

Page 15: ...e don t change any connecting Table 6 Inspection item Failure Causing Cannot ignition Power switch damaged or switch wire broken The cable which connect with work piece damaged or the clamp cable dama...

Page 16: ...ht on Readjust the air pressure filter method turn air pressure filter clockwise to increase the pressure turn anti clockwise to decrease pressure 3 Air test switch damaged Change 4 Main electromagnet...

Page 17: ...8 Nozzle size is not fitted Change to the right nozzle 9 Air hose or cutting cable damaged Repair or replace a new one 10 Kerf with poor quality 1 Cutting speed is too slow Increase cutting speed 2 No...

Page 18: ...5 1 3 CN 7 87 2 92 93 1 3 CN 5 85 2 90 91 1 3 CN 3 83 2 88 89 1 3 CN 1 81 2 TR1 C6 C7 CT 3 6T 99 3 1 0 5 1 1 0 1 1 0 2 9 7 1 0 6 1 0 0 1 0 4 1 0 3 9 7 9 7 6 4 6 3 9 7 1 2 4 3 5 CN 5 6 6 2 RP 1 4K 7 5...