Hansen HA4A series Specifications, Applications, Service Instructions & Parts Download Page 6

CONTROL MODULES (PILOTS) FOR ANY REGULATOR

When installed, these control modules (pilots) enable 
the main regulator to perform different control functions 
(see page 3, Regulator Variations). Pilots are normally 
factory installed, but can be retrofitted or interchanged 
in the field. The nonrising stem can be adjusted by using 
a ¼" wrench. Catalog numbers are for the 
screw-on pilot module. Interchangeable 
with Danfoss PM Series, size permitting.

INLET PRESSURE

Opens as inlet pressure rises. Range: A, 
0 to 150 psig (0 to 10 bar g), Part 75-1097; 
Range  B,  30  to  300  psig  (2  to  21  bar  g), 
Part 75-1098; Range C, 100 to 550 psig 
(6 to 38 bar g), Part 75-1204; Range D, 30 
to 450 psig (2 to 31 bar g), Part 75-1205,  
or, Range V, 20" to 130 psig (–0.67 to 
+9 bar g), Part 75-1099. Catalog M3. 

Compact welded pressure pilot. Range A, 
0 to 150 psig (0 to 10 bar g), Part 75-1126. 
Standard only on valve sizes ¾" to 1¼".  
Catalog M3W.

OUTLET PRESSURE

Opens as outlet pressure drops. For hot 
gas bypass to suction or for controlled 
supply pressure of defrost hot gas. Also 
used for compressor suction pressure 
limiting (crankcase pressure regulator). 
¼" NPT connections for outlet pressure 
gauge and sensing line (tubing not 
included).  Range  B,  30  to  300  psig  (2 
to 21 bar g), Part 75-1101; or Range V, 
20" to 130 psig (– 0.67 to +9 bar g), Part 
75-1100. Catalog M3O. 

DIFFERENTIAL PRESSURE

Maintains set-for differential between 
inlet and outlet or other pressure source. 
For pump relief or any differential control. 
¼" NPT connection for pressure sensing 
line (tubing not included). Range A, 0 
to 150 psi (0 to 10 bar) difference, Part 
75-1081, Catalog M3L.

PNEUMATICALLY COMPENSATED

Air or other pressure in the bonnet raises 
inlet pressure on a 1:1 ratio. ¼" NPT 
connection. Range A, 0 to 150 psig (0 to 
10 bar g), Part 75-1081, or Range V, 20 to 
130 psig (-0.67 to 9 bar g), Part 75-1249. 
Catalog M3P.

RESEATING RELIEF

Opens wide when pres sure exce e ds 
pressure setting and repeatedly reseats 
after operation. Defrost relief or high-to-
low system relief. Set and tagged. The 
standard setting for ammonia defrost is 
70 psig (4.8 bar g). Range A, 0 to 150 psig 
(0 to 10 bar g), Part 75-1103; Range B, 30 
to 300 psig (+2 to 21 bar g), Part 75-1104; 
Range C, 100 to 550 psig (6 to 38 bar g), 
Part 75-1202; Range D, 30 to 450 psig (0 
to 31 bar g), Part 75-1203. Catalog M3K.

Compact welded pressure pilot. Range A, 
0 to 150 psig (0 to 10 bar g), Part 75-1127.  
Standard on valve sizes ¾" to 1¼".  Catalog 
M3KW.

SOLENOID

N o r m a l l y c l o s e d . O p e n s w i d e w h e n 
energized. Requires coil. See page 2 for 
coil selection. Less coil: Part 70-1052, 
Catalog MS. 

ELECTRONICALLY CONTROLLED

Mounted electronic actuator changes the 
pressure set point in conjunction with a 
controller and temperature sensor for either 
air or liquid. Very precise. See page 10 for 
the control package which includes the 
necessary controller and sensor. Range: 
J1, 0 to 85 psig (0 to 6 bar g), Part 27B1140; 
or J2, 25 to 115 psig (1.7 to 8 bar g), Part 
27B1141. Catalog M3J.

TEMPERATURE OPERATED

B u l b   o p e n s   t h e   c o n t r o l   m o d u l e   o n 
temperature rise to maintain a constant 
temperature. Part 27B1110 with a range 
of – 40°F to +30°F (– 40°C to 0°C) or Part 
27B1111 with a range of +15°F to +75°F
(–10 to +25°C). Catalog M3T.

EXTERNAL CONNECTION

Enables a remote pressure source to be 
introduced to the control via a pilot line 
(replaces a pilot). ¼" NPT with separate 4" 
(100 mm) long weld nipple, Part 35-1015, 
Catalog M3E25.

BLANKING PLUGS

To be used in a control module port when 
the port is not utilized. Stopping plugs 
have square head and are marked with 
“0” (75-1063). Straight through flow plugs 
have a hex head and are marked with “1” 
(75-1064). Catalog M3S (stopping) or M3B 
(straight through).

M3

M3W

M3K

M3O

M3L

M3P

M3B

M3S

M3E25

M3T

M3J

MS

O B S

O L E

T E

O B S

O L E

T E

6

R429d
AUG 2015

Summary of Contents for HA4A series

Page 1: ...petrochemical plants pharmaceutical plants supermarkets and many others APPLICATIONS Evaporator Pressure Control Defrost Pressure Control Condensing Pressure Regulation Receiver Pressure Control Hot G...

Page 2: ...h a conduit fitting is standard Optional DIN Plug Coils are for grounded cord connections and include the necessary DIN plug socket with gasket Hansen long life Beacon Pilot Lights are available They...

Page 3: ...inlet and outlet pressure See page 8 HA4AK RESEATING RELIEF REGULATOR Used for defrost high to low side relief or nonatmosphere relief to other parts of the system This control opens when system upstr...

Page 4: ...7 9 6 20 psi 19 27 35 7 8 10 13 1 25 11 7 10 2 psi 8 5 12 13 17 22 3 9 5 2 5 2 6 5 8 0 5 psi 12 18 16 27 34 5 8 7 9 8 0 10 13 10 psi 23 28 37 47 11 11 14 18 20 psi 36 49 64 14 19 24 1 32 16 4 14 2 psi...

Page 5: ...324 230 2 65 553 377 3 80 733 505 PORT SIZE mm OIL P 30 psi 2 bar g 20 48 1 25 87 1 32 122 1 40 260 2 50 350 2 65 574 3 80 775 REFRIG APPLICATION PORT SIZE mm 20 1 25 1 32 1 40 2 50 2 65 R717 Hot Gas...

Page 6: ...1 or Range V 20 to 130 psig 0 67 to 9 bar g Part 75 1249 Catalog M3P RESEATING RELIEF Opens wide when pressure exceeds pressure setting and repeatedly reseats after operation Defrost relief or high to...

Page 7: ...lable on order from to 6 20mm to 150mm Each AR1 and AR3 includes flange gaskets nuts and bolts and a plugged FPT outlet pressure access port The access port is for connecting outlet or differential co...

Page 8: ...ressure reading A pressure gauge downstream is also required With the control module range spring force at the minimum control module stem turned fully counterclockwise at this point pressure differen...

Page 9: ...direction of arrow ADJUSTMENT With solenoid control module de energized follow adjustment procedures for the HA4A Standard Regulator See page 8 HA4AS REGULATOR WITH ELECTRIC SHUT OFF OPERATION When th...

Page 10: ...Tighten the locking ring after the final adjustment has been made Range 40 F to 30 F 40 C to 0 C or 15 F to 75 F 10 C to 25 C HA4AJ ELECTRONICALLY CONTROLLED REGULATOR OPERATION The controller receive...

Page 11: ...or counterclockwise to lower the inlet pressure setting When the desired refrigerant pressure setting is achieved tighten the adjustment locking nut A final adjustment should be made after the system...

Page 12: ...H2 H3 H4 L L1 L2 L3 L4 M W FPT SW WN ODS 1 1 20 25 32 3 09 78 6 77 172 3 75 95 4 63 117 8 20 208 8 94 227 6 19 157 2 38 60 4 07 103 7 20 183 3 70 94 4 50 114 1 2 40 50 2 87 73 8 84 225 4 90 124 5 72...

Page 13: ...SERIES AND PARALLEL ARRANGEMENT AD SI solenoid SII P pressure pilots FOR SERIES ARRANGEMENT AS SI solenoid SII pressure pilot 5 AND 6 PILOT PIPING TOP VIEW WELD END DIMENSIONS mm T A DIA See page 8 SI...

Page 14: ...1 8 Seal Cap O ring 1 70 0011 Diaphragm Gasket Kit M3O 75 1108 Above kit consists of LDSKUDP RZHU DVNHW WKLFN 8SSHU DVNHW WKLQ ROORZHU 2 ULQJ LEHU DVKHU RZHU 6WHP 2 ULQJ JUHHQ GRW 8SSHU 6WHP 2 ULQJ 6H...

Page 15: ...Piston Kit FRQVLVWV RI 75 1019 3LVWRQ 3LVWRQ 6HDO GDSWHU DVNHW ODQJH DVNHW V Port Seal Kit 3 4 75 1020 V Port Seal Kit 1 75 1021 V Port Seal Kit 1 1 4 75 1022 Above kits consist of D 9 3RUW 6HDW E 9...

Page 16: ...XJK E 6HDO DS LW ITEM DESCRIPTION QTY PART NO Gasket Kit 1 1 2 2 75 1039 Gasket Kit 2 1 2 75 1040 Gasket Kit 3 75 1041 Gasket Kit 4 75 1042 Above kits consist of D GDSWHU DVNHW E GDSWHU DVNHW F GDSWHU...

Page 17: ...PARTS LIST 1 THROUGH 4 40mm THROUGH 100mm 14 17 15 16 13 12 11 10 9 20 18 3 4 5 6 23 22 8 7 25 21 24 1 2 19 SII P AR1 SI AR3 17 R429d AUG 2015...

Page 18: ...75 1112 V Port Seat Kit 6 75 1113 Above kits consist of D 9 3RUW 6HDW E 9 3RUW 6HDW GDSWHU 2 ULQJ QQHU GDSWHU 2 ULQJ 2XWHU 6HDW 6HDO 2 ULQJ 6HDW 6FUHZ ORVLQJ 6SULQJ 6HDW 5LQJ 0DQXDO 2SHQLQJ 6WHP 6HDO...

Page 19: ...any refrigerant which may still remain in the valve If disc piston is difficult to remove insert a 20 threaded screw 3 8 16 for 5 6 valves into center of piston and lift straight up Inspect piston an...

Page 20: ...ype HA4W with integral butt weld end only 1 is standard 2 bolt flange design 4 bolt flange style available upon request to field replace 1 R S 25 and 50 Reduced Capacity Plugs are also available Weld...

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