Hansen HA4A series Specifications, Applications, Service Instructions & Parts Download Page 11

HA4AM ELECTRIC MOTOR
COMPENSATED REGULATOR

OPERATION

The regulator pressure setting is altered as the motor 
receives a signal from a suitable temperature controller. 
The motor responds to maintain the balance in the 
electrical circuit. The rotation of the motor is transmitted 
through a cam, valve stem, and range spring to the 
top of the control module diaphragm. An increase in 
temperature decreases the range spring force on top of 
the control module diaphragm. This decrease in force on 
the diaphragm allows inlet pressure to pass through the 
control module to enter the space on top of the piston 
which forces the main valve seat open to reduce the 
evaporator pressure. A decrease in temperature causes 
an increase in the range spring force. This restricts the 
flow of inlet pressure to the piston causing a reduction in 
the opening of the main valve seat,  reducing regulator 
flow by raising the pressure setting.

APPLICATIONS

This motor compensated regulator is popular for fruit 
storage, precision air temperature control, and liquid 
chiller control.

ADJUSTMENT

Adjust the temperature controller as specified by the 
manufacturer. Fully open the regulator manually by 
turning in (clockwise) the manual-opening stem to cool 
the product or room. Once the temperature at the sensing 
device is approximately as desired, adjust the controller 
output so that the cam is rotated to the center position. 
Put regulator back in automatic operation by turning the 
manual-opening stem out (counterclockwise).  Loosen 
the adjustment locking nut. See the diagram to the right. 
Turn the adjustment stem clockwise to raise the inlet 
pressure setting or counterclockwise to lower the inlet 
pressure setting. When the desired refrigerant pressure 
setting is achieved, tighten the adjustment locking nut. 
A final adjustment should be made after the system has 
operated for a period of time.

Using a potentiometer slide wire type of controller 
(typically 135 ohm), depending on product heat load, a 
deviation from desired temperature of about +2°F to +5°F 
(+1.1°C to +2.8°C) is normal to rotate the regulator cam 
for maximum load satisfaction. As the load is reduced 
or as the temperature becomes lower, the cam rotates 
to create a higher evaporator pressure just adequate to 
balance the load and maintain the desired temperature, 
usually with ±1°F (0.5°C). Other controllers are available 
to operate the motor/cam rotation. 

CAM

ADJUSTMENT

STEM

ADJUSTMENT

LOCKING NUT

MOTOR

MOTOR

CONTROL MODULE

BONDED

JOINT

DO NOT TURN

BRACKET

The basic Electric Motor Compensated Regulator 
consists of a nonremovable control module with a motor 
bracket and cam. The control module is available in either 
Range A, 0 to 150 psig (0 to +10 bar g); Range V, 20" to 
130 psig (– 0.67 to +9 bar g); or Range B, 30 to 300 psig 
(2 to 21 bar g). The motor bracket comes mounted on 
the control module and is suitable for use with any of 
the HONEYWELL motors. Two cams are available: Low 
Rise (standard) and High Rise. The table below indicates 
the pressure change possible for each cam. 

The HONEYWELL motor has 160° of rotation travel. 
Motors are available for either 135 ohm control signal 
input (24VAC Power input) or 4-20 mA control signal input 
(120V Power input). Electric proportional thermostat 
controllers (135 ohm output), electronic PID controllers 
(4–20 mA output) with sensor, and 24V transformers are 
available accessories. 

RANGE

CAM

PRESSURE CHANGE

A,B, or V

LOW 

RISE

HIGH 

RISE

HONEY WELL

30 psig (2.1 bar g)

60 psig (4.1 bar g)

11

R429d

AUG 2015

Summary of Contents for HA4A series

Page 1: ...petrochemical plants pharmaceutical plants supermarkets and many others APPLICATIONS Evaporator Pressure Control Defrost Pressure Control Condensing Pressure Regulation Receiver Pressure Control Hot G...

Page 2: ...h a conduit fitting is standard Optional DIN Plug Coils are for grounded cord connections and include the necessary DIN plug socket with gasket Hansen long life Beacon Pilot Lights are available They...

Page 3: ...inlet and outlet pressure See page 8 HA4AK RESEATING RELIEF REGULATOR Used for defrost high to low side relief or nonatmosphere relief to other parts of the system This control opens when system upstr...

Page 4: ...7 9 6 20 psi 19 27 35 7 8 10 13 1 25 11 7 10 2 psi 8 5 12 13 17 22 3 9 5 2 5 2 6 5 8 0 5 psi 12 18 16 27 34 5 8 7 9 8 0 10 13 10 psi 23 28 37 47 11 11 14 18 20 psi 36 49 64 14 19 24 1 32 16 4 14 2 psi...

Page 5: ...324 230 2 65 553 377 3 80 733 505 PORT SIZE mm OIL P 30 psi 2 bar g 20 48 1 25 87 1 32 122 1 40 260 2 50 350 2 65 574 3 80 775 REFRIG APPLICATION PORT SIZE mm 20 1 25 1 32 1 40 2 50 2 65 R717 Hot Gas...

Page 6: ...1 or Range V 20 to 130 psig 0 67 to 9 bar g Part 75 1249 Catalog M3P RESEATING RELIEF Opens wide when pressure exceeds pressure setting and repeatedly reseats after operation Defrost relief or high to...

Page 7: ...lable on order from to 6 20mm to 150mm Each AR1 and AR3 includes flange gaskets nuts and bolts and a plugged FPT outlet pressure access port The access port is for connecting outlet or differential co...

Page 8: ...ressure reading A pressure gauge downstream is also required With the control module range spring force at the minimum control module stem turned fully counterclockwise at this point pressure differen...

Page 9: ...direction of arrow ADJUSTMENT With solenoid control module de energized follow adjustment procedures for the HA4A Standard Regulator See page 8 HA4AS REGULATOR WITH ELECTRIC SHUT OFF OPERATION When th...

Page 10: ...Tighten the locking ring after the final adjustment has been made Range 40 F to 30 F 40 C to 0 C or 15 F to 75 F 10 C to 25 C HA4AJ ELECTRONICALLY CONTROLLED REGULATOR OPERATION The controller receive...

Page 11: ...or counterclockwise to lower the inlet pressure setting When the desired refrigerant pressure setting is achieved tighten the adjustment locking nut A final adjustment should be made after the system...

Page 12: ...H2 H3 H4 L L1 L2 L3 L4 M W FPT SW WN ODS 1 1 20 25 32 3 09 78 6 77 172 3 75 95 4 63 117 8 20 208 8 94 227 6 19 157 2 38 60 4 07 103 7 20 183 3 70 94 4 50 114 1 2 40 50 2 87 73 8 84 225 4 90 124 5 72...

Page 13: ...SERIES AND PARALLEL ARRANGEMENT AD SI solenoid SII P pressure pilots FOR SERIES ARRANGEMENT AS SI solenoid SII pressure pilot 5 AND 6 PILOT PIPING TOP VIEW WELD END DIMENSIONS mm T A DIA See page 8 SI...

Page 14: ...1 8 Seal Cap O ring 1 70 0011 Diaphragm Gasket Kit M3O 75 1108 Above kit consists of LDSKUDP RZHU DVNHW WKLFN 8SSHU DVNHW WKLQ ROORZHU 2 ULQJ LEHU DVKHU RZHU 6WHP 2 ULQJ JUHHQ GRW 8SSHU 6WHP 2 ULQJ 6H...

Page 15: ...Piston Kit FRQVLVWV RI 75 1019 3LVWRQ 3LVWRQ 6HDO GDSWHU DVNHW ODQJH DVNHW V Port Seal Kit 3 4 75 1020 V Port Seal Kit 1 75 1021 V Port Seal Kit 1 1 4 75 1022 Above kits consist of D 9 3RUW 6HDW E 9...

Page 16: ...XJK E 6HDO DS LW ITEM DESCRIPTION QTY PART NO Gasket Kit 1 1 2 2 75 1039 Gasket Kit 2 1 2 75 1040 Gasket Kit 3 75 1041 Gasket Kit 4 75 1042 Above kits consist of D GDSWHU DVNHW E GDSWHU DVNHW F GDSWHU...

Page 17: ...PARTS LIST 1 THROUGH 4 40mm THROUGH 100mm 14 17 15 16 13 12 11 10 9 20 18 3 4 5 6 23 22 8 7 25 21 24 1 2 19 SII P AR1 SI AR3 17 R429d AUG 2015...

Page 18: ...75 1112 V Port Seat Kit 6 75 1113 Above kits consist of D 9 3RUW 6HDW E 9 3RUW 6HDW GDSWHU 2 ULQJ QQHU GDSWHU 2 ULQJ 2XWHU 6HDW 6HDO 2 ULQJ 6HDW 6FUHZ ORVLQJ 6SULQJ 6HDW 5LQJ 0DQXDO 2SHQLQJ 6WHP 6HDO...

Page 19: ...any refrigerant which may still remain in the valve If disc piston is difficult to remove insert a 20 threaded screw 3 8 16 for 5 6 valves into center of piston and lift straight up Inspect piston an...

Page 20: ...ype HA4W with integral butt weld end only 1 is standard 2 bolt flange design 4 bolt flange style available upon request to field replace 1 R S 25 and 50 Reduced Capacity Plugs are also available Weld...

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