Hansen HA4A series Specifications, Applications, Service Instructions & Parts Download Page 1

ADDITIONAL FEATURES

Tolerant of Dry Systems

For Ammonia, R22, R134a and other Hansen-

Approved Refrigerants

Wide Range of Options

Inlet, Outlet, or Differential Pressure

Wide Pressure Ranges

Electric Shut-Off, Dual, or Wide-Opening Available

Safe Working Pressure: 400 psig (28 bar g)

CSA Certified, CRN for Canada

Weld-In-Line Available; Contact Factory

INTRODUCTION

These advanced-design, strong-bodied, precision-
manufactured MODULAR regulators are superior in their 
ability  to  overcome  dirt  and  sticky  oil  during  opening 
and tight closing. Models are available for nearly every 
control function requirement of industrial ammonia and 
commercial halocarbon refrigeration. These regulators 
are ideal for cold storage plants, poultry plants, meat 
packing, fish processing, freezers, ice plants, breweries, 
bottling plants, heat recover y units, petrochemical 
plants, pharmaceutical plants, supermarkets, and many 
others.

APPLICATIONS

Evaporator Pressure Control

Defrost Pressure Control

Condensing Pressure Regulation

Receiver Pressure Control

Hot Gas Bypass Capacity Regulation

Suction Pressure Control

Air or Liquid Temperature Regulation

Internal System Pressure Relief

V-PORT

MODULATION

IRON BODY

DUCTILE

DIRT WIPING

DISC-PISTON

MANUAL OPENING

STEM

RELIABLE

TEFLON SEAT

MODULAR PILOTS

HERE

SPRING

STAINLESS STEEL

DUCTILE

STRONG

GAUGE PORT

1/4'' NPT

KEY FEATURES

Contents Page

Regulator Variations 

3

Capacities 4 – 5
Control Modules (Pilots) 

6

Main Regulators Only (AR1, AR3) 

7

Operation and Adjustment 

8 –11

Installation Dimensions 

12–13

Parts List 

14 –18

Service and Maintenance, Abbreviations 

19

Ordering Information, Conversions 

20

Specifications, Applications,

Service Instructions & Parts

HA4A MODULAR 

PRESSURE REGULATORS 

¾" THROUGH 6" PORT 

(20MM THROUGH 150MM)

Bulletin R429d

AUG 2015

Various Connection 

Styles and Sizes 

for Refrigerants

HA4AB Regulator with Electric Wide Opening

Summary of Contents for HA4A series

Page 1: ...petrochemical plants pharmaceutical plants supermarkets and many others APPLICATIONS Evaporator Pressure Control Defrost Pressure Control Condensing Pressure Regulation Receiver Pressure Control Hot G...

Page 2: ...h a conduit fitting is standard Optional DIN Plug Coils are for grounded cord connections and include the necessary DIN plug socket with gasket Hansen long life Beacon Pilot Lights are available They...

Page 3: ...inlet and outlet pressure See page 8 HA4AK RESEATING RELIEF REGULATOR Used for defrost high to low side relief or nonatmosphere relief to other parts of the system This control opens when system upstr...

Page 4: ...7 9 6 20 psi 19 27 35 7 8 10 13 1 25 11 7 10 2 psi 8 5 12 13 17 22 3 9 5 2 5 2 6 5 8 0 5 psi 12 18 16 27 34 5 8 7 9 8 0 10 13 10 psi 23 28 37 47 11 11 14 18 20 psi 36 49 64 14 19 24 1 32 16 4 14 2 psi...

Page 5: ...324 230 2 65 553 377 3 80 733 505 PORT SIZE mm OIL P 30 psi 2 bar g 20 48 1 25 87 1 32 122 1 40 260 2 50 350 2 65 574 3 80 775 REFRIG APPLICATION PORT SIZE mm 20 1 25 1 32 1 40 2 50 2 65 R717 Hot Gas...

Page 6: ...1 or Range V 20 to 130 psig 0 67 to 9 bar g Part 75 1249 Catalog M3P RESEATING RELIEF Opens wide when pressure exceeds pressure setting and repeatedly reseats after operation Defrost relief or high to...

Page 7: ...lable on order from to 6 20mm to 150mm Each AR1 and AR3 includes flange gaskets nuts and bolts and a plugged FPT outlet pressure access port The access port is for connecting outlet or differential co...

Page 8: ...ressure reading A pressure gauge downstream is also required With the control module range spring force at the minimum control module stem turned fully counterclockwise at this point pressure differen...

Page 9: ...direction of arrow ADJUSTMENT With solenoid control module de energized follow adjustment procedures for the HA4A Standard Regulator See page 8 HA4AS REGULATOR WITH ELECTRIC SHUT OFF OPERATION When th...

Page 10: ...Tighten the locking ring after the final adjustment has been made Range 40 F to 30 F 40 C to 0 C or 15 F to 75 F 10 C to 25 C HA4AJ ELECTRONICALLY CONTROLLED REGULATOR OPERATION The controller receive...

Page 11: ...or counterclockwise to lower the inlet pressure setting When the desired refrigerant pressure setting is achieved tighten the adjustment locking nut A final adjustment should be made after the system...

Page 12: ...H2 H3 H4 L L1 L2 L3 L4 M W FPT SW WN ODS 1 1 20 25 32 3 09 78 6 77 172 3 75 95 4 63 117 8 20 208 8 94 227 6 19 157 2 38 60 4 07 103 7 20 183 3 70 94 4 50 114 1 2 40 50 2 87 73 8 84 225 4 90 124 5 72...

Page 13: ...SERIES AND PARALLEL ARRANGEMENT AD SI solenoid SII P pressure pilots FOR SERIES ARRANGEMENT AS SI solenoid SII pressure pilot 5 AND 6 PILOT PIPING TOP VIEW WELD END DIMENSIONS mm T A DIA See page 8 SI...

Page 14: ...1 8 Seal Cap O ring 1 70 0011 Diaphragm Gasket Kit M3O 75 1108 Above kit consists of LDSKUDP RZHU DVNHW WKLFN 8SSHU DVNHW WKLQ ROORZHU 2 ULQJ LEHU DVKHU RZHU 6WHP 2 ULQJ JUHHQ GRW 8SSHU 6WHP 2 ULQJ 6H...

Page 15: ...Piston Kit FRQVLVWV RI 75 1019 3LVWRQ 3LVWRQ 6HDO GDSWHU DVNHW ODQJH DVNHW V Port Seal Kit 3 4 75 1020 V Port Seal Kit 1 75 1021 V Port Seal Kit 1 1 4 75 1022 Above kits consist of D 9 3RUW 6HDW E 9...

Page 16: ...XJK E 6HDO DS LW ITEM DESCRIPTION QTY PART NO Gasket Kit 1 1 2 2 75 1039 Gasket Kit 2 1 2 75 1040 Gasket Kit 3 75 1041 Gasket Kit 4 75 1042 Above kits consist of D GDSWHU DVNHW E GDSWHU DVNHW F GDSWHU...

Page 17: ...PARTS LIST 1 THROUGH 4 40mm THROUGH 100mm 14 17 15 16 13 12 11 10 9 20 18 3 4 5 6 23 22 8 7 25 21 24 1 2 19 SII P AR1 SI AR3 17 R429d AUG 2015...

Page 18: ...75 1112 V Port Seat Kit 6 75 1113 Above kits consist of D 9 3RUW 6HDW E 9 3RUW 6HDW GDSWHU 2 ULQJ QQHU GDSWHU 2 ULQJ 2XWHU 6HDW 6HDO 2 ULQJ 6HDW 6FUHZ ORVLQJ 6SULQJ 6HDW 5LQJ 0DQXDO 2SHQLQJ 6WHP 6HDO...

Page 19: ...any refrigerant which may still remain in the valve If disc piston is difficult to remove insert a 20 threaded screw 3 8 16 for 5 6 valves into center of piston and lift straight up Inspect piston an...

Page 20: ...ype HA4W with integral butt weld end only 1 is standard 2 bolt flange design 4 bolt flange style available upon request to field replace 1 R S 25 and 50 Reduced Capacity Plugs are also available Weld...

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