Hanna Instruments BL100 Series Instruction Manual Download

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INSTRUCTION MANUAL

BL100 • BL101

pH & ORP Pump Controllers

Summary of Contents for BL100 Series

Page 1: ...INSTRUCTION MANUAL BL100 BL101 pH ORP Pump Controllers...

Page 2: ...nna Instruments product Please read this instruction manual carefully before using this instrument This manual will provide you with the necessary information for correct use of this instrument as wel...

Page 3: ...TALLATION 17 7 SETUP 24 8 PUMP CONTROL 31 8 1 AUTOMATIC CONTROL TYPES 31 8 2 MANUAL CONTROL 32 9 EVENTS MANAGEMENT 33 9 1 ALARMS 33 9 2 WARNINGS 34 9 3 SUMMARY OF GENERAL BEHAVIOR 34 10 CALIBRATION 35...

Page 4: ...troller injector 1 2 thread Saddle for 50 mm pipe 2 pcs PVC aspiration tubing flexible 5 m PE rigid dispensing tubing for pump to injector 5 m 4 01 pH Buffer solution 20 mL 3 pcs 7 01 pH Buffer soluti...

Page 5: ...cable Instrument electrode quality certificates Instruction manual BL101 20 with flow cell mounting kit HI20083 ORP temperature probe Flow cell for BL100 BL101 Mounting panel assembly for BL100 BL101...

Page 6: ...lectrolysis Do not add stabilizer e g cyanuric acid to the swimming pool or spa while using pump controller To remove stabilizer from the pool the pool contents must be removed and the pool cleaned 3...

Page 7: ...00 sec Pump flow control 0 5 to 3 5 L hour 0 13 to 0 92 G hour and maximum output pressure 1 atm 14 psi Manual control for pump priming defined in setup pH Alarms High Low with enable or disable optio...

Page 8: ...al control using adjustable set point 200 to 900 mV with adjustable proportional band 10 to 200 mV Startup delay timer at power on 0 to 600 sec Pumpflowcontrol0 5to3 5L hour 0 13to0 92G hour andmaximu...

Page 9: ...in pump IP65 rated The range may be limited by the probe s limits 4 3 pH ORP PROBE SPECIFICATIONS Specifications HI10053 BL100 HI20083 BL101 Range 0 to 12 pH 2000 mV Reference Double junction Double j...

Page 10: ...using erratic readings and damage to the system Main Features Built in peristaltic pump with On Off or Proportional control Manual control for pump priming Overfeed protection using overtime safety ti...

Page 11: ...de together for efficient disinfection and control The efficacy of sanitizers such as chlorine is dependent on a controlled pH value The ORP value is the most consistent indicator of the sanitizing ef...

Page 12: ...Acid or base dosing pump 5 LCD display 6 Arrow keys When in measurement mode press the two arrow keys together to prime the pump When in menu mode adjust settings When in menu mode press the arrow key...

Page 13: ...surement 4 Chlorine dosing pump 5 LCD display 6 Arrow keys When in measurement mode press the two arrow keys together to prime the pump When in menu mode adjust settings When in menu mode press the ar...

Page 14: ...rnal View Use a Phillips head screwdriver and remove the four screws pull back the cover and remove it To replace the rear panel insert the four legs back in place and tighten the four screws that sec...

Page 15: ...UTPUT SPDT 2 5 A 230 Vac NO Normally Open COM Common NC Normally Closed NO COM NC Pump controller not powered or Alarm condition NO COM NC Working condition with no alarm POWER INPUT L Line PE Protect...

Page 16: ...nage opening 5 Cable gland for alarm relay 6 Cable gland for power cable Always disconnect the instrument from power when making electrical connections Do not access the inner panel marked Caution Use...

Page 17: ...ddles and fittings must be properly connected Note BL100 and BL101 pump controllers are shipped with two types of tubing for both flow cell and in line configurations rigid tubing for outlet dispensin...

Page 18: ...flow cell In Line Installation Overview Parts Table A detailed representation of an in line installation with relevant components is found below Position Description 1 Electrode 2 Flexible PVC tubing...

Page 19: ...below The maximum pressure of the flow cell system is 3 atm 44 psi Position Description 1 Electrode 2 Flow cell and adapter 3 Mounting panel 4 Flexible PVC tubing 5 Rigid PE tubing 6 Aspiration filter...

Page 20: ...a wrench tighten all screws carefully Saddle for probe injector Thread size Drill size 50 mm pipe thread 20 mm 25 4 mm 0 79 1 00 63 mm pipe thread 20 mm 25 4 mm 0 79 1 00 75 mm pipe thread 20 mm 25 4...

Page 21: ...bing Slide the end of tubing over the fitting of the peristaltic pump tubing Slide compression fitting up over tubing Tighten the fitting Installing Injector Cut the required length of dispensing rigi...

Page 22: ...le Sparingly lubricate two O rings 2 with a thin film of grease and mount them on the nipple 1 on both sides Screw the nipple in the saddle 3 Screw the valve 4 into the open end of the nipple mounted...

Page 23: ...Mount a metal clamp 6 over the tubing Push the end of the tubing 5 over the tubing fitting 4 and secure in place with the metal clamp 6 Enlarge the end of the tubing so that it can be mounted on the...

Page 24: ...o 2 00 pH 1 0 Set point 6 00 to 8 00 7 20 Control mode Hi or Lo Hi Start up delay seconds 0 to 600 60 Overtime alarm minutes oFF 0 to 180 30 Flow rate L H Flow rate G H 0 5 to 3 5 0 13 to 0 92 1 0 0 2...

Page 25: ...rtime alarm minutes oFF 0 to 180 30 Flow rate L H Flow rate G H 0 5 to 3 5 0 13 to 0 92 1 0 0 26 Level alarm diS or En diS High alarm diS or En diS High alarm value mV 1990 to 2000 mV 900 mV Low alarm...

Page 26: ...and on off control options CONTROL TYPE message is scrolled on the bottom of the LCD screen Note To enter Control Type screen pump control mode must be set as Auto Proportional Control Press the arrow...

Page 27: ...put changes depending on pH ORP changes To prevent this from happening a pH ORP band called hysteresis is created between the on and off operations Proportion band Proportional Control only The propor...

Page 28: ...change the time values Overtime alarm range is from 1 to 180 minutes To disable the alarm select Off OVERTIME ALARM MIN message is scrolled on the bottom of the LCD screen Note To enter Overtime alarm...

Page 29: ...s scrolled on the bottom of the LCD screen High Alarm Value Option user selectable The range is influenced by the low alarm value set e g if low alarm value is set as 5 pH high alarm value can be set...

Page 30: ...ttom of the LCD screen Note The user can set the low alarm value with low alarm option enabled only Temperature Unit Option user selectable C or F Press the arrow keys to change the values TEMPERATURE...

Page 31: ...n Off Control With On Off control type for pH enabled in SETUP the algorithm uses only set point and hysteresis both with user selectable values See SETUP section for further details High control mode...

Page 32: ...ional mode with 0 25L h time proportional mode with 0 25L h Band speed proportional 0 25L h flow rate SETUP 0 3 3 5L h Flow rate Set value Measured value Measured value Flow rate Set value speed propo...

Page 33: ...n Alarm condition Solution Overtime alarm Pump remains on continuously for the time set in menu Overtime Alarm setting Control can be switched off Pump is activated in Manual mode Hold level alarm Low...

Page 34: ...olution Solution Startup delay Start up delay is active Press the up down arrows at same time to restart pump Access pH ORP reagent levels to determine why pH or chlorine level is off Control Off Cont...

Page 35: ...beakers for each buffer solution one for rinsing the electrode and one for calibration User Calibration One or two point calibration can be performed using one of the three standard buffer solutions 4...

Page 36: ...been performed Note To perform one point calibration using 7 01 buffer press CAL key after the buffer is saved Two Point Calibration Follow One Point Calibration section for one point calibration usin...

Page 37: ...process Write the value down To enter process calibration the user must have the controller and probe calibrated previously on the meter The CAL tag must be on pH process calibration is a single poin...

Page 38: ...ted hand held probe and meter Place probe tip into beaker of standard Wait for it to equilibrate Follow the ORP process directions below to calibrate with the controller Wash with purified water befor...

Page 39: ...ATION Press CAL key and the controller enters calibration mode Long press MENU key and the CLEAR message is displayed The CAL tag is not displayed in measurement mode indicating no calibration until a...

Page 40: ...rify the flow cell fills and empties correctly if used If power is lost then restored the controller keeps the last used control mode enabled automatic disabled manual and LCD backlighting signals the...

Page 41: ...ken Error messages are displayed with red LED backlight Probe is not connected Connect the probe Wrong probe is connected Unplug the controller and ensure correct probe will be plugged in Broken tempe...

Page 42: ...lectrode is not in use add a few drops of HI70300 storage solution to the protective cap and replace the cap To ensure a quick response the glass bulb pH electrode and the junction should be kept mois...

Page 43: ...to the right until the tubing is removed 5 Grease the new tubing and place it on the left side of the pump Manually rotate the pump to the right until the tubing is on the pump 6 Fix the plastic hold...

Page 44: ...ow cell for BL100 BL101 BL100 411 Flow cell panel 10 m 2 2 BL100 450 Flow cell kit for 50 mm pipe 10 m 2 2 BL100 463 Flow cell kit for 63 mm pipe 10 m 2 2 BL100 475 Flow cell kit for 75 mm pipe BL120...

Page 45: ...SORIES BL120 263 Injector saddle for 63 mm pipe 1 2 thread BL120 275 Injector saddle for 75 mm pipe 1 2 thread BL120 300 Peristaltic pump tubing kit BL120 301 Peristaltic pump rotor BL120 401 Flow cel...

Page 46: ...BL101 are warranted for two years probes for six months against defects in workmanship and materials when used for its intended purpose and maintained according to instructions This warranty is limite...

Page 47: ...Hanna Instruments reserves the right to modify the design construction or appearance of its products without advance notice...

Page 48: ...World Headquarters Hanna Instruments Inc Highland Industrial Park 584 Park East Drive Woonsocket RI 02895 USA www hannainst com MANBL10X Printed in ROMANIA...

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Hanna Instruments BL100 Series, Instruction Manual

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