HANLA HGS-100 Technical Manual Download Page 6

 

 

 

HANLA 

IMS 

CO., LTD.

1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA  
-Tel: 82-51-601-3000  
-Fax: 82-51-831-1850  
-Email: [email protected]

 

 

MT-HGS-100NEW SYSTEM

Rev.9

2010-07-13

Page 6/58

 

1.1. Operating Principle 

 

The hydrocarbon gas detector is an essential system in the cargo oil tanker, the gas carrier, the chemical 
carrier.  The  HGS-100  System  is  for  monitoring  the  gas  concentration  in  the  ballast  tank  and  void  space 
caused  by  mechanical  damage  like  crack.  Continuous  monitoring  will  occur  the  alarm  when  the  gas 
concentration is increased over than preset value and show the visible and audible alarm.   

 

 

HGS-100 covers the max. 48 channels for cargo oil tanker. The PART1 of this system is for 1 to 40 channels 
and used to monitor the gas of the ballast tanks. The PART2 is for monitoring the gas concentration of the 
pump room.   
Each PART uses the only one sensor. To monitor many sensing points, sequential sampling the gas through 
the line will be economic scheme. Generally, in the ballast tanks, the Hydrocarbon(HC) gas is monitored. . 
Infra-red type HC sensor is used for best reliability and maintenance-free. And, in the pump room, not only 
the hydrocarbon, but also the Oxygen(O

2

), Hydrogen sulfide(H

2

S) gases are monitored too. Type of these 

sensors are different that of Ballast tanker’s one. These are solid type sensors. 
Type, number, gas-type of these sensors can be changed by user’s demand. The analog signal is converted 
to digital signal by A/D converter of Analyzing board.   
The microprocessor of HGS-100 system control the 2 pumps, 52 solenoid valves, filter, graphic LCD displays 
the gas concentration, alarm, flow, leakage, and status of individual tanks.

 

110~240 Vac 50/60Hz 

RS-485 

RS-485 

Main 

Remote Repeater 

To Monitoring System 

Exhaust 1 

Safety Area 

Hazardous Area 

Purge Air supply 

Calibration gas 

Ballast Tank 

Top Tank Fitting 
Non-Return  Valve  for  wet 
suction point     

EEx d Flame Arrestor 

Shut Off valves 

Up to 8 suction channels 

Up to 40 suction channels 

(Infra-red, Hydrocarbon) 

Dry Contact outputs 

Void Space 

Bulk Head 
Penetration 

Void Space Fitting 

Exhaust 2 

Flow Regulating 
Needle Valve 

Bulk Head 
Penetration 
(Outdoor) 

Pump room Fitting 

Pump Room 

(Hydrocarbon, Hydrogen Sulphide, Oxygen) 

  (Gas, System Alarm) 

Drain 

Summary of Contents for HGS-100

Page 1: ...5 SONGJEONG DONG GANGSEO GU BUSAN KOREA Tel 82 51 601 3000 Fax 82 51 831 1850 Email hanla hanlaims co kr MT HGS 100NEW SYSTEM Rev 9 2010 07 13 Page 1 58 HGS 100 TECHNICAL MANUAL Hydrocarbon Gas Sampl...

Page 2: ...3 Communication 10 1 4 4 Gas detectors 11 1 4 5 Solenoid valves 11 1 4 6 flowmeter regulation valve filter 11 1 4 7 Analyzing Unit adjacent equipments 11 1 4 8 CONTROL UNIT 12 2 OPERATION 13 2 1 NORM...

Page 3: ...est 26 2 9 COMMAND SUMMARY 27 3 INSTALLATION AND COMMISSIONING 35 3 1 MECHANICAL CONNECTIONS 35 3 2 ELECTRICAL CONNECTIONS 36 3 3 COMMISSIONING 37 3 4 CONFIGURATION MENU F5 37 3 5 DETECTOR SETTING cal...

Page 4: ...RM TEST using HOLD function 55 3 14 4 GAS ALARM TEST using HOLD function 55 3 14 5 SYSTEM SHUTDOWN TEST using HOLD function 55 3 15 CHECK OF COMMISSIONING 56 3 15 1 CHECK OF INSTALLATION 56 3 15 2 CHE...

Page 5: ...puts from local gas detectors Controlled Gases are Hydrocarbon gases Oxygen Hydrogen Sulphide Carbon monoxide Sulphur dioxide Nitrogen monoxide Nitrogen dioxide Ammonia Chlorine Hydrides Other on requ...

Page 6: ...on HC gas is monitored Infra red type HC sensor is used for best reliability and maintenance free And in the pump room not only the hydrocarbon but also the Oxygen O2 Hydrogen sulfide H2S gases are mo...

Page 7: ...1 3 1 BLOCK DIAGRAM HGS 100 System has the Analyzing unit Control unit Repeater units Analyzing and Control units are installed in the main panel REPEATER ALARM UNIT CONTROL UNIT ANALYZING UNIT MEASU...

Page 8: ...ART2 P2 P3 are the sampling pumps EV0 1 allows the cabinet internal atmosphere control or the P2 pump discharge In addition a solenoid valve EV0 1 allows to control the internal atmosphere of the Anal...

Page 9: ...to gas type 4 20mA 2 wire or 3 wires output safety class according to their location z Gas concentration alarm levels 2 adjustable Pre Alarm and Alarm z Alarm from Analyzing Unit 1 for Gas Alarm dry...

Page 10: ...rejection of common mode noise To convert the current 4 20 mA to the voltage the load resistor 200 is used That module periodically performs and saves all gas measurements It provides a non volatile m...

Page 11: ...verter of Analyzing Board Control Board displays those data from the analyzing board 1 4 5 Solenoid valves The 8 solenoid valves are installed on the manifold The system uses the 9 sets of manifold fo...

Page 12: ...Analyzing Unit and to set any configuration change The Control Unit is powered by 24 Vdc from the Analyzing Unit One Control Unit can be incorporated in the Analyzing Unit or located in a remote box...

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