HANLA HGS-100 Technical Manual Download Page 10

 

 

 

HANLA 

IMS 

CO., LTD.

1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA  
-Tel: 82-51-601-3000  
-Fax: 82-51-831-1850  
-Email: [email protected]

 

 

MT-HGS-100NEW SYSTEM

Rev.9

2010-07-13
Page 10/58

 

1.4. Technical Data for Each Component 

1.4.1. ANALYZING UNIT 

      A cabinet named "Analyzing Unit" includes the suction process, sampling gas detector(s) and pneumatic components 

for up to 48 channels. 

 

      After suction sampling of a channel, an instrument air purge is started, in order to correct or prevent ingress of water, 

moisture, condensation, dust or foreign bodies. The picture of analyzing board is following: 

 

In case of several sampling gas detectors, the sampled gas passes through each detector one after the other, so that all 

gas concentrations are measured at the same time. An additional Gas detector can easily be installed further. Each Gas 

detector can be enabled or disabled at will. 

 

 

1.4.2. A/D Conversion and Alarm 

An electronic module supervises over the suction process, provides up to 8 analog inputs for gas detectors and flow 

sensor placed either in BALLAST TANK suction process sampling(2 channels) or in PUMP ROOM suction process 

sampling(4 channels). The local gas detectors are classed as additional individual channels as well as additional gas 

detectors by using remained 2 channels of AD converter. The analog signal processing by the differential amplification 

allows the high impedance and rejection of common-mode noise. To convert the current 4~20 mA to the voltage, the 

load resistor 200[

] is used 

  That module periodically performs and saves all gas measurements. It provides a non-volatile memory for saving all 

data, alarm status and operating parameters. 

 

      The Analyzing Unit provides two high or low gas concentration alarm levels on each channel and each gas (see7.4.2), 

monitoring a permanent "Gas alarm" dry contact output (see 6.2): 

z

 

pre-alarm limit, to advise that a gas concentration approaches the alarm unit; 

z

 

alarm limit, with activation of another dry contact output dedicated to a horn/rotating lamp, until alarm 

acknowledgement.. 

      When some gas are without interest for some channels, the relevant alarm limits can be set at the extremities of the gas 

range, in order to avoid gas concentration alarm monitoring for that gas on these channels. 

 

      The Analyzing Unit provides self-tests : sample flow, internal gas concentration, internal leakproof, detector's current 

output, calibration gas flow, communication between Analyzing and Control Units, power supply. These tests monitor a 

"System fault" and "Power supply" dry contact outputs. 

 

1.4.3. Communication 

      This module also manages 4 digital RS485 communication ports(Generally, one for control unit. One for repeater SIL-

100. Then, only 2 ports are available for user interface. MODBUS RTU) and one RS232(for downloading or MODBUS 

RTU) isolated communication port for connection to one or more remote Repeaters as described in synopsis, and/or an 

external Monitoring System, using MODBUS RTU protocol. The Analyzing Unit operates as slave. 

 

Summary of Contents for HGS-100

Page 1: ...5 SONGJEONG DONG GANGSEO GU BUSAN KOREA Tel 82 51 601 3000 Fax 82 51 831 1850 Email hanla hanlaims co kr MT HGS 100NEW SYSTEM Rev 9 2010 07 13 Page 1 58 HGS 100 TECHNICAL MANUAL Hydrocarbon Gas Sampl...

Page 2: ...3 Communication 10 1 4 4 Gas detectors 11 1 4 5 Solenoid valves 11 1 4 6 flowmeter regulation valve filter 11 1 4 7 Analyzing Unit adjacent equipments 11 1 4 8 CONTROL UNIT 12 2 OPERATION 13 2 1 NORM...

Page 3: ...est 26 2 9 COMMAND SUMMARY 27 3 INSTALLATION AND COMMISSIONING 35 3 1 MECHANICAL CONNECTIONS 35 3 2 ELECTRICAL CONNECTIONS 36 3 3 COMMISSIONING 37 3 4 CONFIGURATION MENU F5 37 3 5 DETECTOR SETTING cal...

Page 4: ...RM TEST using HOLD function 55 3 14 4 GAS ALARM TEST using HOLD function 55 3 14 5 SYSTEM SHUTDOWN TEST using HOLD function 55 3 15 CHECK OF COMMISSIONING 56 3 15 1 CHECK OF INSTALLATION 56 3 15 2 CHE...

Page 5: ...puts from local gas detectors Controlled Gases are Hydrocarbon gases Oxygen Hydrogen Sulphide Carbon monoxide Sulphur dioxide Nitrogen monoxide Nitrogen dioxide Ammonia Chlorine Hydrides Other on requ...

Page 6: ...on HC gas is monitored Infra red type HC sensor is used for best reliability and maintenance free And in the pump room not only the hydrocarbon but also the Oxygen O2 Hydrogen sulfide H2S gases are mo...

Page 7: ...1 3 1 BLOCK DIAGRAM HGS 100 System has the Analyzing unit Control unit Repeater units Analyzing and Control units are installed in the main panel REPEATER ALARM UNIT CONTROL UNIT ANALYZING UNIT MEASU...

Page 8: ...ART2 P2 P3 are the sampling pumps EV0 1 allows the cabinet internal atmosphere control or the P2 pump discharge In addition a solenoid valve EV0 1 allows to control the internal atmosphere of the Anal...

Page 9: ...to gas type 4 20mA 2 wire or 3 wires output safety class according to their location z Gas concentration alarm levels 2 adjustable Pre Alarm and Alarm z Alarm from Analyzing Unit 1 for Gas Alarm dry...

Page 10: ...rejection of common mode noise To convert the current 4 20 mA to the voltage the load resistor 200 is used That module periodically performs and saves all gas measurements It provides a non volatile m...

Page 11: ...verter of Analyzing Board Control Board displays those data from the analyzing board 1 4 5 Solenoid valves The 8 solenoid valves are installed on the manifold The system uses the 9 sets of manifold fo...

Page 12: ...Analyzing Unit and to set any configuration change The Control Unit is powered by 24 Vdc from the Analyzing Unit One Control Unit can be incorporated in the Analyzing Unit or located in a remote box...

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