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56 Mini Maxx Installation Manual • www.hsperformance.com

to your EGR parts.
Please follow these instructions carefully to unplug and disable the EGR system:

1. Unplug Orange EGR harness found on top of the EGR cooler assembly. The yellow lock tab

must be slid out before the harness can be unplugged.

2. Unplug the EGR Butterfly Valve located near the radiator fan shroud.

2011 - 2012 6.7L Ford Powerstroke High Sulfur Calibration Info Continued >>

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Summary of Contents for MINI MAX

Page 1: ...1 888 628 1730 Mini Maxx Installation Manual 1 1 888 628 1730 Mini Maxx Installation Manual 1 Rev 04 02 13...

Page 2: ...s expressedorimplied arisingbylaworotherwise includingwithoutanyobligationsofthe SELLER with respect to fitness merchantability and consequential damages or whether or not occasioned by the SELLER s n...

Page 3: ...SELLER shall retain the remainder of the warranty period from date of purchase as the warranty period shall not be extended due to repair or replacement Under no circumstances will the SELLER be liab...

Page 4: ...ures 21 Gauge Setup 21 Adjust Backlight 22 Change Background Color 22 Performance Testing 23 Diagnostics 24 Reset to Default Setting 25 Show Settings 26 T V 26 SD Card 26 Web Updates 26 Section 7 USA...

Page 5: ...5 Bill of Materials ThelistbelowincludesbynamethemajorpartsincludedinyourMiniMaxxpackage 1 Mini Maxx Micro SD Card in Mini Maxx 2 Mini Maxx Power Cable 3 OBD II Adapter 4 Windshield Mount 5 Mini USB C...

Page 6: ...dtwoontheright a large color screen and an electronic plug for docking on theback Notethatthisisthelastpiecethatyouwillinstall Note Mini Maxx includes a micro SD card inserted in the side of the Head...

Page 7: ...eld Check our web site for other mounting options the MiniMaxxisadaptabletoarangeofothermounting styles H SAlsoofferscustomvehiclespecificsolutions Seewww hsperformance comfordetails OBDIIAdapterPlug...

Page 8: ...sefindyourproductap plicationandfollowthepostedinstructionstheretoupdateyourMiniMaxx HDMICable TheHDMICableconnectstheMiniMaxxtotheOBDllAdapterPlugandactsasthemainlineofcom municationfortheMiniMaxx US...

Page 9: ...d and functional Mini Maxx system This overview is meanttohelpreferencethegenerallocationofinstalledpartsandpiecesoftheMiniMaxx Noticethatthere aredifferentoverviewdiagrams Usethecorrectdiagramforyour...

Page 10: ...nstructionsincludedwithyourcustompod Visitwww hsperformance comforcustomoptions INSTALLATIONCONTINUED Windshield Mounting 1 Locate theT shaped mount socket on the back side of the Mini Maxx 2 Notice t...

Page 11: ...inharnessport themainharnesswillplugintotheMiniMaxxandintothisportduringinstallation 3 Power wire port thepower wirewillrun fromthisport tothe vehicle fuse boxduringinstallation PlugintotheMiniMaxxand...

Page 12: ...27 2 Remove the fuse indicated in the pictures and insert the fuse jack Make sure that the fuse jack is placed onthedeadsideofthefusetoensurethattheMiniMaxxisprotectedbythefuse Useavoltmetertoverify t...

Page 13: ...theHDMIcableupthroughthevehicledashonthedriverssidesothattheendof thecableemergesfromthedashnearthevehicleA pillar Itmaybenecessarytotemporarilyremove thevehicleweatherstrippinganddashpaneltoachievean...

Page 14: ...eSetup Section 6 OtherMiniMaxxFeatures Section 7 VehicleSpecificFeatures Section 8 UnpluggingtheHeadUnit Section 1 BUTTON NAVIGATION Press the top left button to enter the Main Menu also use this butt...

Page 15: ...during the installation process Import Export MCCTuning ThisoptionwillallowimportorexportofMCCsoftwaretuningfiles Somevehiclemaynothavethisoption Seewww hsperformance com mccformoreinfo Returntostock...

Page 16: ...peed MPH RPM RPM Coolant F Throttle X Menu MPH 0 30 60 120 90 Power Level Setting not available until download is installed Press any of the four buttons on the left that coincide with the four vehicl...

Page 17: ...simply press one of the four buttons next the preferred vehicle parameter By pressing and holding the button next to your displayed gauge you can change the display style in the large gauge area Menu...

Page 18: ...ge Up Down Buttons to page up and page down through all the Main Menu options Thesebuttonsareused toenterintothesub menusfromthemain menuandmayalsobe usedtoselectadditional itemswheninthesub menus Thi...

Page 19: ...efueling temperature Engine Coolant Temp Level Boost Level Go Back DEFUEL MENU Transmission Temperature Oil Temperature Pyro 1 Temperature Level Pyro 2 Temperature Level to Main Menu Setting 600 F Set...

Page 20: ...defuel parameter off press the bottom left button Go Back PYRO1 to Defuel Menu Set Deful Level The selected defuel value for PYRO 1 is displayed in the box below Selected OFF DEFUEL OFF DEFUEL ON Go...

Page 21: ...is highlighted in black When a gauge location is selected it is highlighted in black on the left and it also appears above the vehicle parameter selection box Section 6 Other Mini Maxx Features This s...

Page 22: ...e these buttons to adjust the backlight brightness level Change Background Color Use the up and down buttons to select a background color The Mini Maxx background will preview each color background as...

Page 23: ...ill automatically stop when you have reached 1 4 mile Test results and fastest times will be stored and viewable at any time 0 60 MPH performancetest When selecting Start Test make sure that you are c...

Page 24: ...DTCs on the Mini Maxx screen Once it displays the DTCs value and description on the screen it will allow you to erase the DTCs from the vehicle If no DTCs are displayed you can simply press the Go Ba...

Page 25: ...ettings press the up button to select yes to keep current settings back out of this menu by pressing the go back button or by pressing the down button to select no Go Back GO TO DEFAULT to user opts S...

Page 26: ...ansofperforminginternetupgradesfortheMiniMaxx IncaseaMicroSDCardislostorbroken anewMicroSDCardcanbepurchasedfromH SPerformance webupdates RemovetheMicroSDfromyourMiniMaxx ConnectyourMicroSDtoyourperso...

Page 27: ...boost conditions There are 5 different settings for Low Boost Fueling 0 Lowest Fueling 1 Low Fueling 2 Medium Fueling Default 3 Moderate Fueling 4 High Fueling Note Thelowboostfuelingadjustmentwillaf...

Page 28: ...the diameter of the tire using a tape measure rather than going by the printed tire size In addition using a GPS is a great way to dial in your factory speedometer Entering a larger tire size will cau...

Page 29: ...availablehorsepowerandtorqueoutput Ona2006Cumminswithastock 48RFE wehaveseen0 2to0 3secondquicker1 4miletimesJUSTfromtheadditionoftheH S Overdrivetuning Anadditionalunlockfeemayapply seewww hsperforma...

Page 30: ...tedtiresize Inaddition usingaGPSisagreatwaytodialinyourfactoryspeedometer Enteringalargertiresizewillcause thefactoryspeedometertoreadhigherwhileenteringasmallertiresizewillcausethefactory speedometer...

Page 31: ...ECM To eliminate these problems we highly recommend tapping into a 12V keyed ignition source to sup ply power to the Mini Maxx only when the key is in the ON position and the vehicles ECM is online B...

Page 32: ...llbuildexcessheat andwasteenergy Iftheyhaveamodifiedpump theycanusethisadjustmenttoincreaseclutch holdingpressure Wehavetestedupto250psiwithgreatresults 5levels 1 Stock 160 psi 2 Default 170 psi 3 200...

Page 33: ...date instructions Speed Limiter This option allows for the adjustment of the factory speed limiter Most 2010 2012 6 7L Cummins trucks have a 106 MPH speed limiter from the factory The limiter can be a...

Page 34: ...for the drivers seat belt system This feature will not dis able the seat belt light Note IfanyspecialfeatureisalreadylistedasEnabledbutisnotfunctioningcorrectly youmayneedtodisablethe feature cyclethe...

Page 35: ...ottleshiftfirmness modifiedtorque managementtables andmuchmore Allchangesaredesignedtokeepmorepowerdirectedtotheroad insteadofwastedinheatandfriction Onourtesttrucks wehaveseen0 2to0 3secondquicker1 4...

Page 36: ...comfor productupdates This option can only be changed during the Install Download process Tire Size Calibration This option allows for the re calibration of the factory speedometer to adjust for non s...

Page 37: ...ur truck will remain at the last known power level you had it set to 2008 2010 6 4L ford powerstroke USA ULSD Calibration Power Levels Power Levels can be adjusted on the fly at the touch of a but ton...

Page 38: ...automatic transmission on the 2008 2010 6 4L Powerstroke has what is called Adaptive Memory and is constantly learning and adapting to different horsepower levels temperatures driving habits etc After...

Page 39: ...drivers side dash This SOLID PURPLE wire is bundled with multiple other capped wires near the OBD II port Note Ifyourfuseboxorwiringlooksdifferentthanthosepictured orifyouarenotgetting12Vignitionpowe...

Page 40: ...to read lower The tire size can be adjusted from 31 to 34 thismaychangesobesuretovisitwww hsperformance comforproductupdates This option only takes a few seconds to change and can be adjusted at any...

Page 41: ...n but the relearn procedure gives a good baseline for the adaptive learning and helps to speed up the learning process To perform the relearn procedure please follow these instructions When re trainin...

Page 42: ...tuningandwanttounleashthepowerofa customtune looknofurtherthanMAXXCALIBRATIONCONTROL Note Applicationsmayvarybyvehiclemakeandmodel pleasecheckourwebsitetoseeifMCCisavailableforyour vehicleatwww hsperf...

Page 43: ...s etc We highly recommend performing aTransmission Reset Relearn procedure after installing H S tuning to help the transmission perform correctly with the added horsepower The transmission will eventu...

Page 44: ...looksdifferentthanthosepictured orifyouarenotgetting12Vignitionpowerfromthepicturedsource youmayneedtofindanother12Vkeyedignitionsourceusingatest lightormultimeter Ifpossible findonethatstayshotduring...

Page 45: ...etovisit www hsperformance comforproductupdates This option allows for the re calibration of the factory speedometer to adjust for non stock sized tires For the most accurate speedometer reading when...

Page 46: ...Note Onanyvehicleusing3 orlargerliftblocksundertherearleafpack itisHIGHLYRECOMMENDEDtoinstall tractionbarswhenaddingadditionalhorsepower Keyed Ignition Source Location Although it is possible to manu...

Page 47: ...altuningandwanttounleashthepowerofa customtune looknofurtherthanMAXXCALIBRATIONCONTROL Note Applicationsmayvarybyvehiclemakeandmodel pleasecheckourwebsitetoseeifMCCisavailableforyour vehicleatwww hspe...

Page 48: ...ibrations When the High Sulfur calibration is used the features listed below are ADDITIONAL to all other features contained in this manual Disclaimer Illegal usage of the High Sulfur calibration is NO...

Page 49: ...32 degrees Note TheinjectiontimingadjustmentwillaffectALLpowerlevels Thisoptioncanonlybeadjustedduringthe InstallDownloadprocess AdjustableThrottle Response This option allows for the adjustment of t...

Page 50: ...nsifnotinstallinganEGRdelete Failingtodosomayresultinerraticengineoperationand lossofpower PleasefollowtheseinstructionscarefullytounpluganddisabletheEGRsystem 1 LocatetheEGRThrottleControlValveAssemb...

Page 51: ...gged in otherwise you may experience a Check Engine Light CEL and even a loss of power limp mode When running High Sulfur tuning it is recommended that all sensors located in the factory exhaust syste...

Page 52: ...out any ill effects The entire EGR system can also be completely removed with an aftermarket EGR Delete Kit when running High Sulfur tuning InjectionTiming This option allows adjustment of the Injecti...

Page 53: ...ires ULSD fuel Exhaust Emissions Equipment When running ULSD tuning it is required that all sensors located in the exhaust system stay in place and plugged in otherwise you may experience a Check Engi...

Page 54: ...under normal driving NOTE TheEasyPowerTuningalsohasEasyshiftschedule ItisNOTadjustable Shift Point This option will allow you to modify shift points for the 3 4 and 4 5 shifts There are 3 options to c...

Page 55: ...ENT if your emissions system requires ULSD fuel Exhaust Emissions Equipment When running ULSD tuning it is required that all sensors located in the exhaust system stay in place and plugged in otherwis...

Page 56: ...ly to unplug and disable the EGR system 1 Unplug Orange EGR harness found on top of the EGR cooler assembly The yellow lock tab must be slid out before the harness can be unplugged 2 Unplug the EGR Bu...

Page 57: ...option for a modified emissions system and high sulfur fuel use Select PRESENT if your emissions system requires ULSD fuel Exhaust Emissions Equipment When running ULSD tuning it is required that all...

Page 58: ...sions system and high sulfur fuel use Select PRESENT if your emissions system requires ULSD fuel Exhaust Emissions Equipment When running ULSD tuning it is required that all sensors located in the exh...

Page 59: ...tor is located between the CAT and DPF above the torsion bar cross member Unplug the electrical connection and the urea line 2 The main urea harness is the large black harness located near the urea in...

Page 60: ...ation Manual www hsperformance com 1 Unplug 3 EGR harnesses two are brown with a yellow locking tab one is black with a red locking tab see pictures for locations 2011 20136 6LLMLDuramaxHighSulfurCali...

Page 61: ...1 888 628 1730 Mini Maxx Installation Manual 61...

Page 62: ...ter your product online visit www hsperformance com register or scan the QR code Benefits to registering your product include Guarantee full warranty coverage Get entered into drawings for free H S pr...

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