background image

TO PREVENT SERIOUS INJURY OR DEATH

NEVER OPERATE THIS UNIT UNLESS EMERGENCY STOP

FUNCTIONS PROPERLY

UNLOADING

1.  Park  forage  box  on  level  ground  whenever  possible  during  unloading.  Lock  tractor  parking  brake.

2.  Connect PTO to tractor, locking securely in place. USE 540 PTO ONLY.

3.  Engage PTO.

4.  To engage cross conveyor INTERMITTENTLY, rotate clutch lever (A) clockwise and hold with hand

pressure. If  hand pressure is removed, the cross conveyor will stop.

5.  To engage the cross conveyor CONTINUOUSLY, rotate clutch lever (A) clockwise until it locks in the

engaged position. Cross conveyor speed is controlled by tractor RPM only.

6.  Quickly engaging/disengaging beaters (lever B) will allow beaters to clear material a little at a time to 

avoid exceeding blower capacity.

7.  When beaters are clear of material, move control lever (B) to apron speed positions. Variable speed

drive offers you a number of unloading speeds to choose from. With experience and depending on the

type  of  forage,  you  will  be  able  to  select  a  speed  which  will  match  your  blower  capacity.

Unloading speed may also be varied by increasing or decreasing engine speed of tractor.

W A R N I N G

-10-

1.  Pushing the emergency stop bar rearward or 

pulling  the trip cables will activate the stop to

disengage position.

2.  Activating emergency stop only stops box 

functions. The PTO shaft will continue to rotate.

3. Keep excessive slack out of trip cables.

4.  Trip emergency stop occasionally, and when

starting the unit after periods of storage to insure

proper function.

5. To reset, move lever (A) clockwise to engage 

position.

         A              B

ITEM 

PART NO. 

DESCRIPTION

1.

G90

Dust Cap

2.

3G19

Snap Ring

3.

3G18

Race #15245

4.

3G7

Bearing #15101

5.

X9

Spacer

6.

G83

Set Screw

7.

G76

Worm

8.

G114

Gearbox Housing

9.

X8

Gearbox Bushing

10.

S138

3/8 x 2-3/8’’ Square Key w/Round Ends

11.

S139

Worm Gear Side Shaft

12.

S437

3/8 x 1-3/8’’ Square Key w/Round Ends

13.

G65

Plug 3/8’’

14.

5B10

1/4 x 1’’ Woodruff Key

15.

S140

Worm Gear Front Shaft

16.

L3G24

Gearbox Bearing #15113

17.

G115

Seal

18.

G84

Cap Screw

19.

X75

Cover Bushing

20.

G116

Worm Gearbox Cover

21.

G77

Worm Gear

22.

G91

Vent Plug

23.

G117

Cap

24.

G120

Seal 1-7/8’’

    * 

G118 

Worm Gearbox Complete

NOTE: 

* (Means Not Shown)

-

43

-

FIGURE 7

WORM GEARBOX

Summary of Contents for HD

Page 1: ...715 384 5463 MARSHFIELD WISCONSIN 54449 WARNING HSMFG0416 READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY...

Page 2: ...Signs 6 Danger Warning Signs 7 8 Warning Owner Must Read and Understand 9 Warning Emergency Stop 10 Bolt Torque Chart 11 Set Up Assembly 12 Transporting 13 Preparing for Operation 14 Operation 15 16 A...

Page 3: ......

Page 4: ......

Page 5: ...tor Inspection Date Serial Number Dealer s Name ______________________________ By ___________________________________ Signature of Original Buyer ______________________________________ Date __________...

Page 6: ...INTENTIONALLY LEFT BLANK 4...

Page 7: ...D TAKE TIME TO BE CAREFUL REMEMBER THE CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAG...

Page 8: ...d of this implement Regardless of the maximum speed capability of the tractor being used to tow this implement do not exceed the implement s maximum transport speed Exceeding the implements maximum tr...

Page 9: ...READ UNDERST T TAND THE MANUF F SERIAL NUMBER UNDERST T TAND ALL SAFETY W W WARNINGS AND FUNCTION OF CONTROLS KEEP SAFETY DEVICES IN PLACE AND WORKING KEEP YOURSELF AND OTHERS WELL CLEAR OF P P PARTS...

Page 10: ...ily punctures skin causing serious injury gangrene or death s If injured seek emergency medical help Immediate surgery is required to remove oil s Do not use finger or skin to check for leaks s Lower...

Page 11: ...hat the emergency stop mechanism is in proper operating condition KEEP hands feet and clothing away from beaters when they are revolving LOOSE or floppy clothing should not be worn by the operator BE...

Page 12: ...panel rearward A or pulling the trip cables B will stop cross conveyor beaters and main apron 2 Activating emergency stop only stops box functions The PTO shaft will continue to rotate 3 Keep excessi...

Page 13: ...11...

Page 14: ...ew Torque Value page to identify 1 Check the Forage Box for proper assembly and adjustment Make sure that all bolts are tightened 2 Properly lubricate the Forage Box before operating Refer to Lubricat...

Page 15: ...the unit on a public highway consider obtaining and installing a rear view mirror on your tractor with a wide load mounting bracket Transport lighting is standard on all models The lighting system is...

Page 16: ...not more than 14 inches below PTO shaft 3 Hitch point of drawbar at least 13 inches but not more than 22 inches above ground level 4 When unloading keep the hitch point of the drawbar and PTO shaft in...

Page 17: ...and convenience Guards Shields Whenever possible and without affecting the operation of the Forage Box guards shields and or hinged shields have been used on this equipment to protect potentially haza...

Page 18: ...MAIN APRONS WHEN CROSS CONVEYOR IS FULL OF MATERIAL OR DAMAGE TO FORAGE BOX WILL RESULT 7 When beaters are clear of material move control lever to apron speed position Variable speed drive offers you...

Page 19: ...ward All apron chains must be taken up evenly before you use the forage box Check again after the first few loads The Main Feeder Aprons should be at proper tension at all times Tighten the full threa...

Page 20: ...tight against auger flighting Re tighten bolts To adjust front auger wiper loosen bolts D and slide wiper against flight ing of auger so end of auger can only be raised slightly Re tighten bolts Chec...

Page 21: ...engage clutch is properly adjusted when there is 1 8 inch of clearance between clutch jaw A and engaging pin B when control lever is in the disengage position Basic adjustment can be made by positioni...

Page 22: ...eck upper sheaves A if base of sheaves are not tight together it is necessary to adjust 4 Remove bolt from control rod B 5 Slide sheaves tight together being sure control yoke C is tight against thrus...

Page 23: ...oks secure top beater to center beater See picture below 7 Wrap chain around bar of third beater and top bar of second beater Secure chain together as tight as possible to eliminate beaters from rotat...

Page 24: ...RD SLIDE OUT EXTENSION Extension slides out for easy access to blower and slides in for road and field travel SLID OUT SLID IN OPTIONS HYDRAULIC DRIVE Hydraulic drive unit easily mounts and dismounts...

Page 25: ...on gearbox filled to the oil level plug in cover of gearbox using 85W140 lubricant Beater Drive Gearbox Keep the beater drive gearbox filled to the center of the shafts Use 80W90 lubricant DRIVE CHAIN...

Page 26: ...enter main apron drive shaft bushings H 6 beater bearings one at each end of each beater sealed bearings DO NOT over grease I One on left hand main apron drive shaft bushing J 4 one on each main apron...

Page 27: ...093020 5896B 093366 1191 1494P 1494L 1494H 1043185 5896C 1033185 56842 1202177 1494C DCRED DCAMBER B17 1494F 7 42191 311 2495 DESCRIPTION 4 Warning Do Not Operate 3 H S H D Twin Auger 2 Warning Do Not...

Page 28: ...26 DECAL LOCATION M AA L K V O CC BB E B X G F W Y I H C Z J T O T R A N EE DD A U S D B J AA...

Page 29: ...ld All service parts should be ordered through your authorized H S dealer They will be able to give you faster service if you will provide them with the following 1 Model Serial number is located in t...

Page 30: ...28 SERVICE NOTES...

Page 31: ...al Cord 4 WIRE 6 S346 Mounting Bracket 7 S317 Optional Tractor Cord 8 S441 Light Module S445 14 Complete Lighting Assembly Less Optional Tractor Cord S446 16 Complete Lighting Assembly Less Optional T...

Page 32: ...30 FIGURE 1...

Page 33: ...ring for Emergency Stop 11 S8 Emergency Stop Cable 12 S9 RH Side Panel Top 13 ST5 RH Side Panel 14 S11 RH Emergency Stop Panel 15 S12 Gearbox Brace 16 ST84 Front Main Panel 17 ST7 LH Front Angle 18 S3...

Page 34: ...32 FIGURE 2...

Page 35: ...S43 Drive Shaft Brace 36 S44 Bushing 37 S45 Apron Drive Sprocket 30T ITEM PART NO DESCRIPTION 38 S46 Grease Line Bracket 39 S47 Grease Line Fitting 40 S48 Short Grease Line 41 S49 Long Grease Line 42...

Page 36: ...34 FIGURE 3...

Page 37: ...rocket 28 ST30 Tightener Bracket 29 L12R22 Spacer NOTE Means Not Shown ITEM PART NO DESCRIPTION 30 ES10 5 16 x 3 I Bolt 31 F73 Snap Ring 32 12N36 Bearing Assembly 12N33 Bearing 12N34 Bearing Cover 12N...

Page 38: ...36 FIGURE 4...

Page 39: ...tch Bushing 34 S118 Beater Shield Top 35 S119 Beater Side Shield 36 S120 Main Side Shield 37 D58 Shield Angle NOTE Means Not Shown ITEM PART NO DESCRIPTION 38 ST40 Side Shield Bottom 39 S122 Clip Pin...

Page 40: ...38 FIGURE 5...

Page 41: ...3 8 Jam Nut 25 K25 3 8 Locknut 26 16SV91 1 2 x 3 1 4 Bolt GR 5 27 R11 1 2 Top Locknut 28 5B10 1 4 x 1 Woodruff Key 29 3 8 Setscrew 30 5 16 Setscrew 31 A14 3 8 Nylock Nut 32 X67 3 8 Flatwasher 33 S344...

Page 42: ...40 FIGURE 6...

Page 43: ...aring 15101 7 3G5 Gear 8 3G1 Gearbox Housing 9 3G2 Gearbox Gasket 10 3G20 Fill Plug 11 3G3 Cover 12 3G9 Seal 13 3G11 Nut 14 5B10 1 4 x 1 Woodruff Key 15 S134 Gearbox Front Shaft 16 S135 1 4 x 1 1 4 Sq...

Page 44: ...42 FIGURE 7...

Page 45: ...w Round Ends 11 S139 Worm Gear Side Shaft 12 S437 3 8 x 1 3 8 Square Key w Round Ends 13 G65 Plug 3 8 14 5B10 1 4 x 1 Woodruff Key 15 S140 Worm Gear Front Shaft 16 L3G24 Gearbox Bearing 15113 17 G115...

Page 46: ...44 FIGURE 8...

Page 47: ...pron Chain Side Spacer S488 19 Apron Chain Side Spacer ITEM PART NO DESCRIPTION S428 20 Apron Chain Side Spacer S489 21 Apron Chain Side Spacer S507 22 Apron Chain Side Spacer 15 S168 14 Floor Assembl...

Page 48: ...E 9 TIE DOWN KIT ITEM PART NO DESCRIPTION 1 12V45 1 2 x 1 1 2 GR 5 Bolt 2 K68 1 2 Flat Washer 3 R11 1 2 Top Lock Nut GR 5 4 S322 1 4 Chain 30 1 4 Long 5 S323 Tie Down Bracket 6 T9B Tie Down Kit Comple...

Page 49: ...ne Half 4 S375 W Repair Kit 5 S376 Yoke and Tube 6 24N26 Bearing Retainer 7 S206 Nylon Bearing 8 S397 Inner Guard Includes Cent Item 6 14 9 S377 Tractor Half PTO 10 S398 Outer Guard Includes Item 6 7...

Page 50: ...er 12 X67 3 8 Flat Washer 13 5 16 Set Screw 14 S410 Primary Drive 15 S386 Motor Unit Mount Pin 16 S384 Hydraulic Motor Mount 17 DF1A Hydraulic Motor Super 7 4 ST88 Hydraulic Motor Twin Auger 18 DF7 1...

Page 51: ...5 T116 5 16 Nut 6 12V66 5 16 x 3 4 Bolt 7 3G22 5 16 x 1 3 4 Expansion Pin 8 S411 Secondary Drive 9 S460 Male Female Tee 5604 12 10 S463 Primary Drive 11 PB185 Check Valve 12 S435 5 16 Set Screw 13 LW1...

Page 52: ...50 PARTS NOTES...

Page 53: ......

Page 54: ...H S MFG CO products approved for the FEMA SEAL OF QUALITY...

Reviews: