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TROUBLESHOOTING

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ELECTRONICS

Control Box

If there is no power at the control box:

1. Check 25 Amp fuse located in engine start box.

2. Check wiring connections from engine start box to main control box.

On/Off Outputs

There are 3 On/Off outputs with 5 ampere capacity and short circuit, overload protection. Each on/off is
designed with a built in short circuit or no load status circuits. The output status is reported to the machine
operator via display. Refer to the STATUS DISPLAY ERROR CODE CHART of this manual.

On/Off Inputs

The system is designed with 7 digital (switched to 12 VDC) inputs. There are two inputs received from
the remote control unit, and the other inputs from limit switches on the machine.

Display

The system is designed with an integrated 4-Character Alphanumeric red LED Intelligent Display. This
display is used to report the status of the bale count and outputs to the machine operator. If there are
active error codes, they will be displayed. For additional information on error codes refer to the STATUS
DISPLAY ERROR CODE CHART of this manual. If there is no active error, the bale count will be displayed.

Below is an example of how to read the counter in the control box.

1. Open the control panel door by removing the 2 screws.
2. Turn the engine key to the on position.
3. Locate the LED screen; it will be flashing RST (Reset).
4. Push and release the reset switch on the control panel.
5. The LED screen will now be flashing one of the following.

For a bale count up to 9,999 bales, the LED screen will display and alternate between the following;

For 7,345 bales:

Screen 1: CNT
Screen 2: 7345 – or the number of bales up to 9999

For a bale count higher than 9,999 bales, the LED screen will display and alternate between the
following;

For 12,345 bales:

Screen 1: CNT
Screen 2: 0001
Screen 3: 2345 – or the number of bales up to 19,999

Every 10,000 bales, Screen 2 will change numbers, 0002, 0003, 0004, etc.

Summary of Contents for BW1000 LINEWRAP BW1000 LINEWRAP

Page 1: ...rting Serial 412271 READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH BW1000 LINEWRAP BW1000 LINEW...

Page 2: ...ion Explanation of Safety Signs 8 Safety Decals 9 10 Safety Information Warning Owner Must Read and Understand 11 12 Cap Screw Torque Values 13 Set Up Assembly 14 Transporting 15 Preparing for Operati...

Page 3: ......

Page 4: ......

Page 5: ...ree Hydraulic fluid reservoir is filled to proper level Wheels are properly mounted and wheel nuts are tightly secured Tires are inflated to correct pressure Decals are in place and legible After the...

Page 6: ...Intentionally Left Blank 4...

Page 7: ...n was made Explain to the customer all the safety precautions they must exercise when operating this unit Explain the recommended settings for different types of bales Explain to customer that regular...

Page 8: ...6 Intentionally Left Blank...

Page 9: ...EVER YOUR PERSONAL SAFETY IS INVOLVED TAKE TIME TO BE CAREFUL REMEMBER THE CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVEN...

Page 10: ...ORMATION OBSERVE MAXIMUM TRANSPORT SPEED The maximum transport speed for this implement is 32 km h 20 m p h Some tractors are capable of operating at speeds that exceed the maximum transport speed of...

Page 11: ...SAFETY INFORMATION 9...

Page 12: ...SAFETY INFORMATION 10...

Page 13: ...E MACHINE Stop the machine remove key and allow all mechanisms to stop before cleaning working or adjusting on machine BE SURE to read and understand engine owner operator manual supplied with this ma...

Page 14: ...e to run If the optional remote handset is used the emergency stop may be activated by pressing the emergency stop button in either the Automatic or Remote Modes SAFETY INFORMATION IF THE EMERGENCY ST...

Page 15: ...13...

Page 16: ...ll bolts are tightened 2 Attach the wheels with tires using the lug nuts furnished and torque the mounting hardware to 80 ft lbs of torque Check wheel bolts periodically thereafter 3 Check tires and i...

Page 17: ...en towing farm equipment on public highways Never tow the LINEWRAP on a public highway at a speed greater than 20 m p h 32 kph REFLECTORS A SMV bracket red and amber reflective safety decals are on th...

Page 18: ...is will release the wheel brake Raise the tail ramp replace lock bar and close the tail ramp hydraulic locking valve 9 Activate the Start Reset switch on the control box by pushing up and releasing Th...

Page 19: ...lastic film PLACING WRAPPER IN POSITION If possible place the LINEWRAP in a north south facing direction This will allow minimal freezing to the bales in the winter as the sun works from east to west...

Page 20: ...sing them The automatic start bar must be moved to the up position for square bales as shown below Lift start bar and slide to your right and rest on the higher section of the bracket Remove hair pin...

Page 21: ...een activated IF THE EMERGENCY STOP IS TRIPPED DURING WRAPPING CYCLE THE UNIT MUST BE SWITCHED TO MANUAL OPERATION ON THE CONTROL PANEL PRESS THE START RESET SWITCH THEN PRESS AND HOLD THE MANUAL PUSH...

Page 22: ...P without being wrapped This will create a pressure backstop to ensure that there are no air pockets between the wrapped bales 11 Place an end cap on the 5th bale load onto the wrapper and manually en...

Page 23: ...pusher forward switch until there is sufficient room to place another bale on the machine 3 Release both switches at this time 4 Engage and hold the pusher reverse switch until the pusher returns to i...

Page 24: ...connect the tail ramp lock bar for transport 5 Shut the engine off The machine is now ready for transport 6 Inspect the row for any holes that may have been made If holes are present seal with duct ta...

Page 25: ...for looseness or corrosion Tighten and or seal as necessary Display The system is designed with an integrated 4 Character Alphanumeric red LED Intelligent Display located just center inside control bo...

Page 26: ...t addresses identities for each transmitter and receiver In many cases both transmitters and receivers are matched at the factory If matching is required 1 Remove the receiver cover 2 Apply power to t...

Page 27: ...THE START STOP FUNCTION OF THE ENGINE The remote option may be added by bolting the remote box next to the main control box and connecting the four pin remote connecting cord from the remote box to t...

Page 28: ...nut until a slight drag is felt when wheel is turned Back nut off and insert cotter pin into first hole that you see as you back the nut off bend cotter pin over and re install cap LUBRICATION OIL RE...

Page 29: ...Pole Pivot Center Pivot GREASE FITTINGS There are numerous grease fittings on the LINEWRAP If lubricated properly and often enough it will prolong the life of your rake Grease daily during normal use...

Page 30: ...ont Decal 8492 1 RH Side Decal 8493 1 LH Side Decal 11599 2 Warning Stay Clear of Leaks 12097A 1 Tail Down Tail Up Down 12797B 1 Pusher Stop 21797A 1 Electric Switches Decal 31500 1 Charge Battery Bef...

Page 31: ...29 DECAL LOCATION 81910 8490 8489 8493 32597C 5896C B6DC 21797A DCRED 32597B 12797B 1297A 58654 11599 32597A 1202177 81910 55907 32597C 12097A 311 32597D 32597D...

Page 32: ...32597E 8492 B6DC DCAMB 1202177 8491 LW112901 1202177 DCAMB 32597E DCAMB 1202177 8491 LW112901 1202177 DCAMB 32597E 11599 72203A 32597C 54033 30 32597C In OP Manual Tube 41097A 31704 31500 54033 5896C...

Page 33: ...l For other starting problems refer to engine manufacturers owners manual MACHINE DOESN T WRAP IN REMOTE MANUAL OR AUTOMATIC MODES 1 Press the start reset button 2 Insure wiring harness is properly co...

Page 34: ...of the bale count and outputs to the machine operator If there are active error codes they will be displayed For additional information on error codes refer to the STATUS DISPLAY ERROR CODE CHART of...

Page 35: ...ction s coil Check display for system status Check vehicle s hydraulic system Check vehicle s electrical system Loose connection at the function switch Loose connector at the valve coil Check display...

Page 36: ...__________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ______...

Page 37: ...5 GAL SELF CONTAINED RESERVOIR CONTROLS AUTOMATIC OR MANUAL SHIPPING LENGTH 16 10 LENGTH W TAILGATE DOWN 22 9 WIDTH 8 10 HEIGHT 9 4 FILM TENSIONER 2 30 w 65 STRETCH BALE CAPACITY ROUND UP TO 6 SQUARE...

Page 38: ...H S MFG H S MFG H S MFG H S MFG H S MFG CO CO CO CO CO products approved for the FEMA FEMA FEMA FEMA FEMA SEAL OF Q SEAL OF Q SEAL OF Q SEAL OF Q SEAL OF QU U U U UALITY ALITY ALITY ALITY ALITY...

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