H&S 6128 Operator'S Manual Download Page 1

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H&S MANUFACTURING CO.,INC.

MARSHFIELD, WISCONSIN 54449

(715) 387-3414 - FAX (715) 384-5463 - hsmfgco.com

WARNING

HSMFG001120

Part #79760

6128

OPERATOR’S MANUAL

READ AND UNDERSTAND THIS MANUAL

BEFORE OPERATING THIS EQUIPMENT.

UNSAFE OPERATION OR MAINTENANCE OF

THIS EQUIPMENT CAN RESULT IN SERIOUS

INJURY OR DEATH.

Revision #02

Star

ing Serial #021TF62828

WIN

-F

LEX

ERGER

Summary of Contents for 6128

Page 1: ...5463 hsmfgco com WARNING HSMFG001120 Part 79760 6128 OPERATOR S MANUAL READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH Revision 02 Starting Serial 021TF62828 TWIN FLEX MERGER ...

Page 2: ...f Safety Signs 10 Safety Decals 11 12 Warning Owner Must Read and Understand 13 Cap Screw Torque Values 14 Hydraulic Fitting Torque Specifications 15 16 Set Up Assembly 17 18 Transporting 19 Machine Prep Operation 20 23 Adjustments 24 26 Service 27 29 Optional Equipment 30 Lubrication Guide 31 Decal Location Identification 32 40 Service Notes 41 42 CONTENTS ...

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Page 4: ...ments to its products at any time without incurring any obligation to make such changes to products previously manufactured Specifications statements and descriptions of Products contained in this publication are subject to change without prior notification ...

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Page 7: ...aged in shipment Check for dents and loose or missing parts Report damage immediately to H S Manufacturing Co Inc Merger has been correctly assembled according to instructions in this manual Wheel nuts and all other fasteners are tightly secured All bolts and fasteners are tight All grease fittings have been lubricated See LUBRICATION section of this manual for details Hoses and fittings are prope...

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Page 9: ... of Operator s Manual Give the customer Operator s Manual and make sure they read and understand all operating and service instructions Have the customer sign a completed Warranty Registration and mail it Date Delivered Dealer s Name By Signature of Original Buyer Note Warranty is not valid until warranty card is completed and returned to H S Mfg Co Inc 7 This check list that follows is an importa...

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Page 11: ...NEVER YOUR PERSONAL SAFETY IS INVOLVED TAKE TIME TO BE CAREFUL REMEMBER THE CAREFUL OPERATOR IS THE BEST OPERATOR MOSTACCIDENTSARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE H S MANUFACTURING CO INC SAFETY INFORMATION ...

Page 12: ...procedures Keep signs in good condition Immediately replace any missing or damaged signs OBSERVE MAXIMUM TRANSPORT SPEED The maximum transport speed for this implement is 32 km h 20 m p h Some tractors are capable of operating at speeds that exceed the maximum transport speed of this implement Regardless of the maximum speed capability of the tractor being used to tow this implement do not exceed ...

Page 13: ... 11 SAFETY INFORMATION ...

Page 14: ... 12 SAFETY INFORMATION ...

Page 15: ...ime NEVER manually feed material into the pickup DO NOT allow minors to operate or be near the machine DO NOT clean adjust or lubricate the machine when any part is in operation STAY CLEAR of machine when rasing and lowering machine and during folding and unfolding machine KEEP hands feet and clothing away from pickup conveyor belts WHEN THEY ARE IN MOTION LOOSE and floppy clothing should not be w...

Page 16: ... 14 ...

Page 17: ...HYDRAULIC FITTING TORQUE SPECIFICATIONS 15 ...

Page 18: ...HYDRAULIC FITTING TORQUE SPECIFICATIONS 16 ...

Page 19: ...tighten after a few hours of operation as bolts can loosen up on new machinery If the merger was shipped w o the rims tire assemblies attached Attach the rims tire assemblies using the lug nuts furnished Torque the mounting hardware to correct torque specification Check the wheel bolts periodically thereafter Check tires and inflate to the recommended pressure 15R19 x19 5 Radial Tires 70 PSI Lubri...

Page 20: ...ightened Remove the shim and repeat the process on the other head SET UP ASSEMBLY IMPORTANT HEAD SET UP FROM SHIPPING Connect the tractor to the merger using the instructions from the Machine Prep Operation Chapter in this Manual Loosen the 4 head bolts A with 3 4 wrenches on both sides of the locking brackets total of 8 on each head NOTE Access to the head nuts is gained through the opening on th...

Page 21: ...te and local regulations when towing farm equipment on public highways Never tow the Windrow Merger on a public highway at a speed greater than 20 m p h 32 kph LIGHTS REFLECTORS Lights and reflective safety decals are on the Windrow Merger for safety ...

Page 22: ... most desirable 4 The tractor must also be equipped with a 3 pin convenience outlet that is operated by tractor keyed power 5 The Merger requires a minimum 95 H P tractor AND that has a minimum tractor weight of 8 000 lbs 6 Hydraulic Requirements 2 Remotes SCV s 12 g p m per SCV 2 750 p s i MAIN TRACTOR PLUG Tractor wiring may differ Check your tractor manufacturers electrical diagram to match to ...

Page 23: ...system to the pump Configure the proper PTO length and spline needed for the tractor Using the two set screws supplied with PTO connect the PTO shaft to the pump input shaft The top PTO shield swings back with removal of driver side pin for easy access to PTO set screws Replace the PTO shield before using the machine Slide the spring loaded locking collar on the PTO yoke rearward and slide the yok...

Page 24: ... cable to the tractor convenience outlet This connection is only used for a keyed power supply for main power relay 4 Connect the A plug from the control box harness to the A plug on the merger 5 Connect the B plug on the main wire harness from the battery OPERATOR DISPLAY Top Toggle Switch is a 3 position switch Positioning the switch to the left allows both belts to merge left Positioning the sw...

Page 25: ...MACHINE PREP OPERATION 23 There is a Fuse Box located at the rear of the pole with fuses to protect the electrical system Position 1 15 amp Position 2 15 amp Position 3 7 5 amp ...

Page 26: ...st picture below 2 Attach the GAUGE to the VALVE STEM and turn in the VALVE THUMB SCREW to bleed the pressure from the ACCUMULATOR as shown in the second picture below Recharging Accumulator To recharge the ACCUMULATOR see picture below remove the VALVE GUARD VALVE CAP At tach the GAUGE to the VALVE STEM making sure that the VALVE THUMB SCREW is turned out all the way closed before attaching Conne...

Page 27: ... The speed relationship between the pickup and the cross conveyor is preset for an all around optimum performance level ADJUSTMENTS CROSS CONVEYOR BELT ADJUSTMENT NOTE Cross Conveyor Belts should be checked for correct tracking frequently in the first 300 acres then daily thereafter To adjust belt tracking 1 Loosen the 2 bolts A that allows the belt tracking adjustment slide to move 2 Adjust the j...

Page 28: ...tom picture Pull up on the PRESSUREADJUSTING LEVER shown in the picture to INCREASE the pressure thus making the heads LIGHTER Pushing down on the PRESSURE ADJUSTING LEVER shown in the picture DECREASES the pressure thus making the heads HEAVIER After you have achieved the level of head pressure that you want move the Ball Valve Lever to the CLOSED POSITION as shown in the top picture ADJUSTMENTS ...

Page 29: ...roperly Before starting to merge the next day it is good practice to engage the PTO and run the merger when it is in the transport position This will loosen and discharge any material that has dried in the heads or cross conveyors overnight 27 SERVICE DAILY SERVICE Pickups Hay Strippers Check the pickup teeth and hay strippers daily that none were broken or damaged by field obstructions to ensure ...

Page 30: ...ear and field conditions the cam follower bearings should be replaced at the end of each season They are a wear item The outside diameter will become smaller and the bearing may fail Replacing the bearings before failure will lengthen the life of the cam tracks SERVICE Cross Conveyor Belts The cross conveyor belts should all be removed at the end of each season and the inner frame work thoroughly ...

Page 31: ...uge reads 15 20 p s i the filter is becoming clogged To change the filter 1 Unscrew the filter cover 2 Carefully remove discard the used filter cartridge 3 Insert the new oil filter cartridge 4 Replace filter cover 29 Head Gearboxes Each center cam gearbox uses 26 ounces of SAE 30W motor oil The oil in the 2 head gearboxes should be changed on an annual basis Fill Check Plug ...

Page 32: ... option available to filter any particles that come from the tractor hydraulic system The R H picture shows removal of one of the filters for cleaning A allen style wrench is used for removing the plug 30 TFOHSS Hydraulic Skid Shoe Kit TFODDCC Dual Drive Cross Conveyor Kit ...

Page 33: ... GENERAL INFORMATION IMPORTANT Catch and dispose of fluid per local waste disposal regulations whenever service is performed on hydraulic components valves cylinders hoses etc or transmission For the center cam gearboxes use SAE30W motor oil The gearboxes hold 26 ounces of oil The tongue reservoir holds 32 gallons of ISO 46 hydraulic oil The complete ststem hold 42 gallons A 2 Zerks One on each wh...

Page 34: ...Warning Stay Clear 5896B 2 Danger Rotating Driveline 9194A 1 No Step Stay Clear 11599 7 Warning Do Not Go Near Leaks 12502A 2 Danger Stay Clear of Extension 31401 2 Danger Stay Clear of Merger 32597A 2 Do Not Operate w Decal Exposed 54033 1 Made In America 4 1 2 72203A 1 Warning Help Avoid Injury 73101 5 Danger Stay Clear of Moving Parts 82602 1 Warning Crushing Hazard 82907L 3 Danger Never Allow ...

Page 35: ... 33 DECAL LOCATION 1906C 1494P DC32211A 84044 DC32211B 11599 73101 82907L DCAMB DC32211A 1906C 1494P 82907L DCAMB DC32211B 11599 73101 84045 093020 54033 311 ...

Page 36: ...DECAL LOCATION 5896B 82602 9194A 82602 5896B 1494L 83775 83773 83774 83775 34 ...

Page 37: ...DECAL LOCATION 1906C 1906C 1906C DCAMB 11599 1906C 31401 73101 12502A 093020 35 ...

Page 38: ...DECAL LOCATION 11599 12502A 73101 31401 1906C DCAMB 1906C 093020 1906C 1906C 1906C 36 ...

Page 39: ...DECAL LOCATION 73101 1906C 093020 093020 093020 093020 1906C 093020 093020 093020 82907L 37 32597A under shields ...

Page 40: ...DECAL LOCATION DC32211B DC32211B 11599 093020 11599 DC32311B 1906C 1906C 38 ...

Page 41: ...DECAL LOCATION Left Right Head Decals Both Sides are Identical 1906C 1906C 11599 DC32311B 1906C 093020 39 093020 093020 ...

Page 42: ...DECAL LOCATION DC32211A 093020 093020 40 DCRED DCRED 88994 ...

Page 43: ...SERVICE NOTES 41 ...

Page 44: ...SERVICE NOTES 42 ...

Page 45: ......

Page 46: ...H S MFG CO products approved for the FEMA SEAL OF QUALITY ...

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