Handicare SystemRoMedic RiseAtlas450 Manual Download Page 3

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Table of Contents

1. Use of RiseAtlas by user/attendant

1.1 Basic description
1.2 Basic product safety
1.3 Before use
1.4 Trouble-shooting
1.5 Emergency situation
1.6 Others

2. Installation, assembly, inspection, service and maintenance of RiseAtlas by technicians

2.1 Basic product safety
2.2 Installation or assembly
2.3 Inspection
2.4 Service and maintenance
2.5 Warranty

3. Access inside RiseAtlas

4. Main parts of RiseAtlas

5. Advanced trouble-shooting of RiseAtlas

6. Resetting the service indicator

7. Tool list

8. Spare part list

9. Changing spare parts RiseAtlas

9.1 Test and/or replace hand control
9.2 Test and/or replace batteries
9.3 Replace main PCB
9.4 Replace cover complete
9.5 Replace lifting strap

10. Component list RiseAtlas

11. Inspection RiseAtlas

11.1 Inspection check list RiseAtlas

12. Maintenance RiseAtlas

13. Technical information RiseAtlas

14. Logbook RiseAtlas and installation certificate

S E R V I C E M A N U A L

System

RoMedic

Summary of Contents for SystemRoMedic RiseAtlas450

Page 1: ... is manually transferred along the rail while T version has built in transfer motor and thereby powered transfer in the rail This service manual is a technical document only to be used by trained and authorized service technicians The RiseAtlas lifting unit and the RiseAtlas Trolley must be installed and first time inspected by authorized personnel inspector or service technician in accordance wit...

Page 2: ......

Page 3: ...ccess inside RiseAtlas 4 Main parts of RiseAtlas 5 Advanced trouble shooting of RiseAtlas 6 Resetting the service indicator 7 Tool list 8 Spare part list 9 Changing spare parts RiseAtlas 9 1 Test and or replace hand control 9 2 Test and or replace batteries 9 3 Replace main PCB 9 4 Replace cover complete 9 5 Replace lifting strap 10 Component list RiseAtlas 11 Inspection RiseAtlas 11 1 Inspection ...

Page 4: ... user unattended in a lifting situation Always pay attention to strange noise or sound from the lift unit and cancel operation if appearance 1 Use of RiseAtlas by user attendant 1 1 Basic description RiseAtlas is a ceiling lift motor unit stationary lift unit that is intended to be used in combination with appropriate acces sories such as rail systems and slings to lift disabled people RiseAtlas45...

Page 5: ...Warranty only applies if repairs or alternations are made by authorized technician and also of the use of original spare parts To ensure optimal function the lift must be inspected regularly by authorized technician If there are issues not covered by this manual please call service support 1 3 Before use The user attendant shall perform following inspections before use Inspect the lift for signs o...

Page 6: ...lation or assembly must be done in accordance with instructions provided by Handicare AB The product or accessory shall only be used on approved Handicare equipment Remove any transportation devices before installation e g emergency stop clip Person responsible for installation or assembly shall document the procedure in the product logbook Ensure that product is installed in a safe environment wi...

Page 7: ...ter 11 1 shall be included The inspection record should be retained safely for examination in the event of an incident If inspection reveals any effect wear or other damage that jeopardizes the safety of RiseAtlas the owner should immediately be notified In the event of immediate danger to safety the RiseAtlas should immediately be taken out of service It may then not be used until the deficiency ...

Page 8: ...las The two covers of RiseAtlas are opened by removing two screws at the top by hand and pull the covers gently apart Closing the cover Close the two covers carefully and ensure that cables and wirings are not squeezed by covers After covers are in place than attach screws by hand 8 S E R V I C E M A N U A L SystemRoMedic TM ...

Page 9: ... connects the different electrical components of RiseAtlas Wire harness motor has component no 90002940 d Micro switch up The micro switch up shuts off winding movement if H adapter hits the switch or if the lift strap twist or tilts Component no 90001167 e Micro switch down The micro switch down shuts off winding movement when all lift strap is winded out and prevents the motor from wind ing the ...

Page 10: ...with 3 2 Ah capacity Please see chapter 9 2 Test and or replace battery k Fuse Bought separately use only 20A l Night lamp By pressing the ON button for 3 seconds the night lamp will start Integrated part of bottom plate please see chapter 9 4 for replacement 3 Mechanical system a Lift strap w guiding Please see chapter 9 5 for replacement b Motor w chassis See component list chapter 10 for replac...

Page 11: ...11 S E R V I C E M A N U A L SystemRoMedic TM 3c 2j 2k 2i 3b 2c ...

Page 12: ...12 S E R V I C E M A N U A L SystemRoMedic TM 2b 2a 2h 3a 2g 2l 2d ...

Page 13: ...onnected and also check that there is no visible damage to wires Improper connection shall be corrected Damage wiring shall be replaced B Check fuse 20A upon chassis Bad fuse should be replaced and always use new 20A fuse Littelfuse 257 20 32V C Check the PCB for Burn marks or burn odours o Bad PCB shall be replaced see chapter 9 3 Check that all wiring connectors on the PCB are correct o Improper...

Page 14: ...band it should give a signal closing and stop winding movement o Bad switch should be changed The micro switches down is normally closed signal and when closed by end of strap no winding left on drum it should give no signal and stop winding movement o Bad switch should be changed The micro switch pre tension is normally open no signal and when activated by tension on the lift strap it should give...

Page 15: ...RiseAtlas in order to perform basic service 1 Torx key no 6 and 10 2 Allen key size no 2 2 5 and 5 3 Pliers 4 Circlip pliers 5 Phillips Screwdrivers small 6 Flat bladed Screwdriver small 7 Voltmeter 1 2 3 4 5 6 7 15 S E R V I C E M A N U A L SystemRoMedic TM ...

Page 16: ...ft strap RiseAtlas 1 pce 1 x lift strap 81000006 Cover complete RiseAtlas not for 50100051 1 set 2 x casing top half 2 x knurled screw high DIN464 M3x8 2 x label Handicare round 81000009 Wheels 1 pair 2 x circlip 10mm 2 x trolley wheel 2 x key 81000032 Hand control 6 buttons 1 pce 1 x Hand control charger station 81000031 Hand control 4 buttons 1 pce 1 x Hand control charger station 80100130 Hand ...

Page 17: ...M3x20 fzb 81000040 Emergency stop low position 1 set 1 x RiseAtlas lower limit bracket adjustable 1 x screw M3x30 fzb 1 x torsion board 1 x torsion spring 0 7x3 6x10 2 x screw 2x16 fzb 1 x threaded insert 1 x MC6S M3x16 fzb 2 x screw M2x4 fzb 2 x micro switch 1 x RiseAtlas lower limit bracket cable 1 x interface plate 1 x screw M3x8H fzb 1 x washer 81000041 Emergency stop indicator 1 set 1 x O rin...

Page 18: ...bad hand control is recycled through nearest recycling station 9 2 Test and or replace Battery spare part no 81000001 Before testing and or replacing batteries ensure that proper charging has been made according to manual Correct charging should be indicated with LED on both display and charger unit when charger is attached and in end of point charging Important is that emergency stop is out not a...

Page 19: ...rger voltage and low battery voltage replace the battery with new battery spare part no 81000001 Attach the new battery according to picture and connect terminal Use cable tie to ensure that the battery cables don t touch with the gears The old battery can be recycled at a recycling station as a NiMH battery environmental friendly Before reassembly the RiseAtlas covers ensure that all connectors a...

Page 20: ... version provided and this version covers all RiseAtlas at the market There is a need for updating the cables hardware for older versions of RiseAtlas and upgrade kit is included in this spare part In order to replace circuit board the covers need to be open see chapter 3 Access inside RiseAtlas of the service manual Handling of all electronics shall be performed with caution and the use of ESD pr...

Page 21: ...ables and connectors are correct attached If loose connector is found attach correctly and reassembly the RiseAtlas covers Check functionality in order to establish if it is necessary to change PCB Disconnect the battery or take away the fuse Important that the power supply is disconnected Remove the old PCB card from the RiseAtlas by disconnecting all wirings from PCB card Take away the old PCB c...

Page 22: ...Atlas covers ensure that all connections are correctly attached and that there are no obstacles A functional safety and load test according to 2 3 2 2 3 3 and 2 3 4 shall be performed on RiseAtlas to ensure proper function and notes of change should be presented in the lift logbook 1b Change of circuit board RiseAtlas and up grade kit In addition to instructions in 1a to be carried out there is al...

Page 23: ...Remove interface plate unscrew the three screws underneath the bottom plate and both screws that holds the lower limit switch 5 Change the bottom plate and start by fitting the emergency stop and limit switch see item 4 6 Tighten the chassis screws 7 Connect the cables 8 Assemble the batteries 9 Attach new inter face plate and remount h adapter Don t forget the safety pin Make an initial function ...

Page 24: ...h hand controll or emergency lowering 4 Deactivate micro switch in order to extract all strap until opening in shaft is revealed 5 Remove batteries and main board see chapter 9 2 9 3 6 Remove emergency lowering strap 7 Remove interface plate 8 Unscrew all four screws pilar 24 S E R V I C E M A N U A L SystemRoMedic TM ...

Page 25: ...haft by taking out the safety pin and pulling the out the strap 15 Mount the new strap do not forget the safety pin The pin goes in the bigger opening in the shaft 16 Mount the bottom plate to the chassis do not pinch any cables 17 Mount the micro switch device that regulates the strap length This component might need some adjustment in the end while regulating the strap length 18 Mount the batter...

Page 26: ...functional safety and load test according to 2 3 2 2 3 3 and 2 3 4 shall be performed of RiseAtlas to ensure proper function and notes of change should be presented in the lift logbook The old parts can be recycled at the nearest recycling station 1 2 3 4 5 6 26 S E R V I C E M A N U A L SystemRoMedic TM ...

Page 27: ...Trolley quick release machined assm 1 12 90001713 01 H adapter 35mm assm 1 13 90002367 01 Hole plug Ackurat IKPT84 5V 4 14 90000875 01 IKPT1713V 2 15 90001706 01 Jane interface plate 1 16 90002392 01 Screw MF6S DIN7991 8 8 M3x20 fzb 4 6 D C B A E F G H E A B C D F 5 4 3 2 1 7 8 9 10 11 12 1 2 3 4 5 6 7 8 G 02 SCALE 1 2 DWG NO REV NAME DATE DRAWN APPROVED BY SHEET 1 OF 1 WEIGHT COMMENTS STATUS TITL...

Page 28: ... assm IP 1 13 90002150 01 RiseAtlas IP protection assm 1 14 90001899 01 Screw MFS DIN963 M4x10 PA 4 15 90000875 01 IKPT1713V 2 16 90001706 01 Jane interface plate 1 17 90002429 01 Screw F6S ISO7991 M3x20 A2 4 D E F C 1 2 3 4 B A 3 2 1 5 C D 4 6 7 8 A B SCALE 1 3 DWG NO REV NAME DATE DRAWN APPROVED BY SHEET 1 OF 1 WEIGHT COMMENTS STATUS TITLE MATERIAL SIZE Released RiseAtlas 450 MQ HH long shaft 90...

Page 29: ... Label Handicare rund dome logo 2 16 90002387 01 Trolley T HC charging 1 17 90001343 02 Base chassi assy 1 18 90001893 01 Knurled screw high DIN464 M3x8 2 19 90001342 01 Extrusion pack mounting 1 20 90001620 01 MC6S DIN 912 8 8 M6x25H FZB 2 21 90001713 01 H adapter 35mm assm 1 22 90001706 01 Jane interface plate 1 23 90002304 01 Screw PS6S DIN913 M4x6 fzb 1 24 90000875 01 IKPT1713V 2 25 90002367 0...

Page 30: ...op bracket 1 13 90002135 01 Guldmann trolley quick release bracket 1 14 90001620 01 MC6S DIN 912 8 8 M6x25H FZB 2 15 90002162 01 RiseAtlas Q Plate spring 1 16 90001343 02 Base chassi assy 1 17 90001706 01 Jane interface plate 1 18 90002392 01 Screw MF6S DIN7991 8 8 M3x20 fzb 4 6 D C B A E F G H E A B C D F 5 4 3 2 1 7 8 9 10 11 12 1 2 3 4 5 6 7 8 G 02 SCALE 1 2 DWG NO REV NAME DATE DRAWN APPROVED ...

Page 31: ...uded The inspection record should be retained safely for examination in the event of an incident If inspection reveals any effect wear or other damage that jeopardizes the safety of RiseAtlas the owner should immediately be notified In the event of immediate danger to safety the RiseAtlas should immediately be taken out of service It may then not be used until the deficiency has been eliminated A ...

Page 32: ...installation manual Check all structural attachment connections 3 Check functionality and movement of system traverse or single rail 4 Check to ensure that the rail system is equipped with functional end stops 5 Check labelling of equipment 6 Check that overhead system documentation installation manual is available 7 Check functionality and safety of other accessories such as gates and switches 8 ...

Page 33: ...1 Speed up down 2 Cables and connections 3 Reported errors E Overhead systems 4 Correct labelling 1 Wear or damage 5 Documentation 2 Screws bolts 6 Environment 3 Functionality 4 End stops B Functionality testing of 5 Trolley 0 Start and stop 6 Labelling 1 Charge 7 Installation Manual 2 Hand Control 8 Operation and charging routines 3 Up down function 9 Photograph 4 Movement 10 Cleaning 5 Limit swi...

Page 34: ...ing phenol or chlorine as this could damage the aluminium and the plastic materials If disinfection is needed 70 ethanol 45 isopropanol or similar should be used Storage and transportation If the lift is not to be used for some time or e g during transport we recommend that the emergency stop button be pressed in The lift should be transported and stored in 10 C to 50 C and in normal humidity 30 7...

Page 35: ...t weight 7 5 kg 16 5 lbs Lifting range 2400 mm 94 4 inch SWL RiseAtlas450 205 kg 450 lbs SWL RiseAtlas625 285 kg 625 lbs Sound level Unload 55 dB Max load 57 dB Operating forces buttons on hand controll 4N Lift measurements 26 6 x 15 1 x 15 6 cm 10 5 x 5 9 x 6 1 inch Intermittent operation Op 10 90 active op max 2 min Out of a time of 100 active time must be less than 10 though not more than 2 min...

Page 36: ...trical Lift weight 7 5 kg 16 5 lbs Lifting range 2400 mm 94 4 inch SWL RiseAtlas450T 205 kg 450 lbs SWL RiseAtlas625T 285 kg 625 lbs Sound level Unload 55 dB Max load 57 dB Operating forces buttons on hand controll 4N Lift measurements 26 6 x 15 1 x 15 6 cm 10 5 x 5 9 x 6 1 inch Intermittent operation Op 10 90 active op max 2 min Out of a time of 100 active time must be less than 10 though not mor...

Page 37: ...ual and electrical Lift weight 7 2 kg 15 9 lbs Lifting range 2400 mm 94 4 inch SWL RiseAtlas450M 205 kg 450 lbs Sound level Unload 55 dB Max load 57 dB Operating forces buttons on hand controll 4N Lift measurements 26 6 x 15 1 x 15 6 cm 10 5 x 5 9 x 6 1 inch Intermittent operation Op 10 90 active op max 2 min Out of a time of 100 active time must be less than 10 though not more than 2 min IP class...

Page 38: ...ual and electrical Lift weight 7 2 kg 15 9 lbs Lifting range 2400 mm 94 4 inch SWL RiseAtlas450M 205 kg 450 lbs Sound level Unload 55 dB Max load 57 dB Operating forces buttons on hand controll 4N Lift measurements 26 6 x 15 1 x 15 6 cm 10 5 x 5 9 x 6 1 inch Intermittent operation Op 10 90 active op max 2 min Out of a time of 100 active time must be less than 10 though not more than 2 min IP class...

Page 39: ...ual and electrical Lift weight 7 3 kg 16 1 lbs Lifting range 2400 mm 94 4 inch SWL RiseAtlas625M 285 kg 625 lbs Sound level Unload 55 dB Max load 57 dB Operating forces buttons on hand controll 4N Lift measurements 26 6 x 15 1 x 15 6 cm 10 5 x 5 9 x 6 1 inch Intermittent operation Op 10 90 active op max 2 min Out of a time of 100 active time must be less than 10 though not more than 2 min IP class...

Page 40: ... Installation height on SlingBar M 327 mm 2 3 6 4 A B C 1 5 Article no 50100058 50100060 1 Outlet for hand control 2 Hand control 3 Lift strap 4 Emergency stop and electrical emergency lowering 5 Manual emergency lowering raising 6 Control panel A Rail 64 160 mm B Lift unit overall height 160 mm C Installation height 230 mm Installation height on SlingBar M 327 mm 2 3 6 4 A B C 1 5 Article no 5010...

Page 41: ...nstallation height on SlingBar M 327 mm Article no 50100057 Article no 50100051 1 Outlet for hand control 2 Hand control 3 Lift strap 4 Emergency stop and electrical emergency lowering 5 Manual emergency lowering raising 6 Control panel A Rail 64 160 mm B Lift unit overall height 230 mm C Installation height 300 mm Installation height on SlingBar M 397 mm 2 3 6 4 A B C 1 5 2 3 6 4 A B C 1 5 41 S E...

Page 42: ...DATE DRAWN APPROVED BY SHE WEIGHT COMMENTS STATUS TITLE MATERIAL SIZE 139402makn z40 Material not specified 23356 92 g 2014 07 11 A4 Unless otherwise stated general tolerances according to ISO 2768 m This drawing and any information or descriptive matter set out hereon are the confidential and copyright property and must not be disclosed loaned copied or used for manufacturing tendering or any oth...

Page 43: ...ined by the person responsible for the servicing maintenance of the RiseAtlas Also the date when corrective actions are taken in response to noted observations should be noted in the logbook Defects and damage should be reported back to the manufacturer for action and this feedback should be reported in the logbook Every inspection performed on the RiseAtlas shall be noted in the RiseAtlas logbook...

Page 44: ...Curve Traverse system As responsible installer I hereby declare that this object is installed with EN ISO10535 2006 certified products The installation is made with Handicare certified partners for MilkyWay railsystem Testing the systems was done with X kg load over the hole working range of the system and lift and has been approved Yes As responsible installer I hereby declare that this object is...

Page 45: ... no Equip no Lift has been approved Yes No Remarks Performed by Sign customer Logbook Observation by the user or technician Corrective action service or maintenance Inspection First time Inspection Periodic Inspection Verification Inspection Date Custom no Order no Equip no Lift has been approved Yes No Remarks Performed by Sign customer Logbook Observation by the user or technician Corrective act...

Page 46: ... no Equip no Lift has been approved Yes No Remarks Performed by Sign customer Logbook Observation by the user or technician Corrective action service or maintenance Inspection First time Inspection Periodic Inspection Verification Inspection Date Custom no Order no Equip no Lift has been approved Yes No Remarks Performed by Sign customer Logbook Observation by the user or technician Corrective act...

Page 47: ...47 S E R V I C E M A N U A L SystemRoMedic TM ...

Page 48: ...RoMedic offers improvement of both work environment and quality of care and at the same time achieves significant cost savings Always make sure that you have the correct version of the manual The most recent version of all manuals are available for downloading at from our website www handicare com For questions about the product and its use Please contact your local Handicare and SystemRoMedic rep...

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