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Handicare FREECURVE Basic, Technical Manual

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Handicare FREECURVE Basic Technical Manual Download Page 8

8

Installation manual

The installation is done according to the installation manual. 

Special attention for: 

• 

Check that other users can safely use the stairs (install support brackets if necessary)

• 

Check that the stairs can withstand 100N/cm2

• 

Check that there are no open bannisters

• 

Check all torque settings have been applied

• 

Check the safety distances to obstacles are respected

• 

Check that the upper support has made minimal 4 rotations in the lower support

• 

Sign off the instructed person declaration, the installation checklist and the declaration of conformity

• 

The motor bracket shall only be installed if the lift has no outer curves and it shall be installed on the 

   lower motor only.

2  

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  Installation

Handicare Freecurve

Installation

11P00045

Installation manual

Explanation drawing

Summary of Contents for FREECURVE Basic

Page 1: ...Handicare Freecurve Technical manual...

Page 2: ......

Page 3: ...ding hinge Maintenance Lubrication Spare parts Multi meter Electronic parts Torque settings Circlip Threadlocking Handover approval Telephone instruction Rescuing the user Compatibility Rework procedu...

Page 4: ...5 kg load at an angle of inclination 61 The Classic chair can be delivered in 3 colours beige anthracite and red The material has leathergrain finish The armrest footrest and seat fold up seperately T...

Page 5: ...footrest The width of the armrests is adjustable 25 mm The height of the backrest 20 mm can be increased The Alliance chair can be delivered in 3 colours Brown wood cream leather White wash wood bord...

Page 6: ...dth of stairs 690 mm Maximum of 2 landings Overhead clearance less critical Installation almost always feasible View on the stairs during the ride The rail of the Rembrandt chair lift is mounted on th...

Page 7: ...ng folding hinge point Max number of remotes 10 Available with the Classic Elegance Alliance seat Optional for all models The lift can transmit an acoustic signal when the remote controls are used The...

Page 8: ...rque settings have been applied Check the safety distances to obstacles are respected Check that the upper support has made minimal 4 rotations in the lower support Sign off the instructed person decl...

Page 9: ...Installation Version 1 0 9 9 Technical manual...

Page 10: ...Below you will find the QR codes for the installation videos Installation Track assembly Powerpack assembly Seat and footrest Configuring the footrest Hinged track Rail joints Powerpack calibration F...

Page 11: ...ist of special tools Special tools Fitting kit rail joint C2043800 Grinder 11C00112 Allien key 7 11C00074 Rail angle tool AA12120 Torque wrench Electical override C5001000 Install support AA10622 Coup...

Page 12: ...applying the prescribed torques C5001000 Electrical override Tool for riding the lift without pcb 11C00020 Spirit leveler Tool for applying the prescribed railangle 11C00074 Allien key 7 Tool for fix...

Page 13: ...correspond to the wiring in the chair lift Each connector has its own number which corresponds with the numbers in the chapter fault finding 4 Electric schemes Technical manual Electric scheme Classi...

Page 14: ...14 Handicare Freecurve...

Page 15: ...15 Technical manual 11P00177 _ 141021 C25 C22 C23 C24 R R POWERED SWIVEL C26 GRAPHICS NO GRAPHICS...

Page 16: ...s setting Both the drive motors are equipped with an electro mechanical brake The application and the release of the brake can be checked visually since the brake disks are visible from the outside On...

Page 17: ...of a defective encoder the printed circuit does not know the position of the lift and will stop the lift Schematics Technical manual Video principle DC motor Traction motors Instruction replacement of...

Page 18: ...e lift does not remain in the charge modus Two chargers are delivered on rails longer than 15 meters The batteries shall be disposed of by the dealer as small chemical waste Safety The power delivered...

Page 19: ...ations and existing installations and can be installed by a certified engineer The LiFePo batteries can only be used in combination with the printed circuit version Q and T The LiFePo batteries requir...

Page 20: ...tester enables you to check the voltage and to test the capacity of new batteries straight from the box as well as used batteries which may show abnormal Ah capacity A table on the side of the meter...

Page 21: ...tor lamp should always be red when the chair lift stops at the charging station after a trip In due course the lamp turns green indicating that the batteries are charged The battery charger is suited...

Page 22: ...talled on the Freecurve lift By activating this holiday switch the customer can switch of the battery power from the lift Customers should be aware that the lift does not run when this switch is in th...

Page 23: ...owing switches have been included in the general safety edge Seat position switch Tilt switch Emergency switch Key operated switch Final limit switch The direction sensitive safety edge prevents the l...

Page 24: ...Handicare Freecurve Schematics directional safety Schematics general safety Directional safety edges Left handed safety right Right handed safety right Left handed safety left Right handed safety lef...

Page 25: ...tteries 5 Turn away the chair so the cardreader is reachable 6 Get the datacard out of the cardreader of the pcb it will give one beep 7 Put the empty datacard in the cardreader of the pcb 8 Wait for...

Page 26: ...chair position motor The application and the release of the brake can not be checked visually since the brake disk is not visible from the outside The encoder in cooperation with the software of the...

Page 27: ...in the general safety lines and it interrupts the safety line if the chair tilts 5 degrees with respect to the horizon Symptoms in case of a breakdown with the tiltswitch The lift runs in the traction...

Page 28: ...ical 13 Armrest Joystick Left Right Installation Change armrest cable Elegance 11P00213 11P00223 11P00219 11P00233 11P00220 11P00335 11P00222 Classic changing left right Change parts Classic Elegance...

Page 29: ...ometimes the owners of a public building request to switch off the joystick only by the keyswitch In that case the engineer has to change the wiring of the keyswitch in a way that the keyswitch is par...

Page 30: ...ck not the remote control is operated in the direction of travel Tap The number of operations taps indicates the desired floor Tapping is pressing the joystick in the desired direction and releasing i...

Page 31: ...s The positions can be changed on site by the engineer One way powered swivel Automatic swivel at the top The end user rides facing the opposite wall The chair can swivel on intermediate landings towa...

Page 32: ...rail run out of 500 mm is always required A resistance of 340 is installed parallel to the powered swivel actuator The software on the printed circuit shall recognize this resistance before the lift c...

Page 33: ...views The active seat The ActiveSeat supports and follows the movements of the user when sitting down or standing up from the stairlift seat The spring system in the ActiveSeat can be adjusted to suit...

Page 34: ...34 Handicare Freecurve Schematics Service instructions Active seat Active seat 11P00346 11P00385 11P00421 Fold up Demonstrator...

Page 35: ...legance and Alliance seat The powered footrest option enables the end user to fold unfold the footrest automatically The folding of the footrest can be done on any position of the rail The operation o...

Page 36: ...stops automatically in the event that an object becomes jammed between the footrest and the stairs The chair lift can move again only once the control on the chair or the remote control has been used...

Page 37: ...Footrest linkage Classic chair 11P00210 11P00211 11P00214 11P00216 11P00218 11P00349 11P00350 Replace footrest Changing footrest cable Powered footrest parts Footrest linkage Elegance chair Changing...

Page 38: ...chargestation Video of the linking of the remotes Remotes Operation when using remote control when using remote control when using remote control when using remote control when using remote control wh...

Page 39: ...915 Mhz remotes a conversion kit is available for 2 4 Ghz 915 Mhz remotes In the USA Stairlifts are delivered standard with 915 Mhz remotes 2 4 Ghz as back up 915Mhz 2 4 Ghz service instruction Insta...

Page 40: ...the charge station in 2 pieces Contacts can also be installed after installation Charging contacts that are not necessary any more can be removed When a stairlift does not stop correctly on the charg...

Page 41: ...the batteries The position of the contact is stated on the data card Malfunctions of the mechanism cannot be rectified and consequently in such instances the entire me chanism will need to be replace...

Page 42: ...Handicare Freecurve 42...

Page 43: ...functioning The stairlift must be serviced at least once a year If the stair lift runs over more than 2 floor and or has more than 2 users it needs at least 2 maintenance visits a year The service mus...

Page 44: ...Handicare Freecurve 44 Stairlift maintenance Rail Unit mechanical Unit electrical Chair Finish Maintenance video s...

Page 45: ...s of the grease is 5 years under normal conditions When grease is applied during servicing it is preferable to remove the old grease first so that any dirt present is also removed Molykote G4500 artic...

Page 46: ...ndicare Freecurve 46 24 Spareparts Spareparts can be ordered from the webshop on www handicarepartners com For parts that are not on the webshop you can contact dealerservice for price and availabilit...

Page 47: ...47 Technical manual Classic Alliance Elegance Unit Hinge Sparepart book complete Spareparts...

Page 48: ...ect connector from the printed circuit board Push the measuring pins into the back of the connector Check that you are testing between the correct connector pins numbers No beep or a high resistance i...

Page 49: ...a resistor can be calculated with below table Encoder A rotary encoder also called a shaft encoder is an electro mechanical device that converts the angular position or motion of a shaft or axle to a...

Page 50: ...D stands for Light Emitting Diode It s a type of diode that emits light when it has a current flowing through itself The LED has two pins called anode and cathode The anode is the longest pin This is...

Page 51: ...fracture of a bolt If the bolts in a dynamic situation are not tightened enough this will lead to a fatigue fracture Technical manual Dimensione nominale M4 M5 M6 M7 M8 M10 M12 Classe 8 8 10 9 12 9 8...

Page 52: ...able to carry as much load and will fail more easily The circlips must be compressed by the minimum amount possible during assembly Circlips can never be reused As the clip slips into the groove list...

Page 53: ...rength viscosity adhesion flexibility and temperature resistance These five parameters give anaerobic users considerable latitude in adjusting properties for optimum performance in specific applicatio...

Page 54: ...engagement area or when using the stick product completely fill the root of the threads at the area of engagement 6 Assemble and tighten nut as usual Blind holes cap screws etc Liquid only 1 Clean all...

Page 55: ...eral drops of LOCTITE Threadlocker 262 263 or 271 onto stud threads 5 Install studs 6 Position cover head etc 7 Apply drops of LOCTITE Threadlocker 242 243 onto exposed threads 8 Tighten nuts as requi...

Page 56: ...on existing equipment RETIGHTEN nuts and apply LOCTITE Threadlocker 290 at the nut and bolt juncture LOCTITE THREADLOCKER QUICK SELECTOR Use Strength Loctite Product Color Small screws Low 222 Purple...

Page 57: ...t which affects the safety the construction and or the functionality of the chairlift A certified engineer shall install the chairlift with original parts according to the delivered installation manua...

Page 58: ...Handicare Freecurve 58 For the service desk there is a script available how to deal with service calls 31 Telephone instruction Telephone instruction Telephone instruction...

Page 59: ...ated on a chair lift of the type Van Gogh or Rembrandt that is still at the top of the stairs Check the status of the chair lift via the lamp in the on off switch Remove faults in the chair lift that...

Page 60: ...icare Freecurve 60 If you cannot remove the fault and the chair lift is to be removed from the rail you may do this using the test box Article number C5001000 in accordance with the instructions provi...

Page 61: ...te data card The table below may also be useful if a unit is to be reused Freecurve 2 unit cannot be used on a rail with an inside curve C0020057 C0020081 and C0020090 are the only units that can be u...

Page 62: ...rework by contacting dealer support Always mention this number on the outside of the returned rail parts Return only the rail parts without supports charge points folding hinge motors joints etc New...

Page 63: ...which can be indicated on the installation drawing On each railpart the angles of the rail At each inclination the number of degrees that chair tilts forwards or backwards The total height The horizo...

Page 64: ...eats and unit use the special boxes Claim for transport damage In case of a call for transport damage we need the following information before we can replace the damaged items Pictures of the damaged...

Page 65: ...eople shall be reported to Handicare as soon as possible To have all information available the incident form shall be filled in as complete as possible The form is available under the chapter technica...

Page 66: ...e DS Solution 10A After connecting the shorts the lift does not move on the DS Solution 2B After connecting the shorts the lift does not move on the DS Solution 5 After connecting the shorts the lift...

Page 67: ...tick operation in one direction in the other direction the Led lights up and gets dimmed the lift gives one beep LED illuminates bright the lift does not move upon operating the joystick The LED flash...

Page 68: ...3 Wire break between C8 2 and K4 5 powered swivel only Earth short at K6 6 K6 7 K9 1 K9 2 K9 3 K9 4 B The lift does not move after operation of the direction switch DS The fault is located in the unit...

Page 69: ...rcuit is in operation Earth short at K1 1 K1 2 K2 5 K2 6 K4 12 K2 1 K2 2 The chair is inclined Option 1 If the lift stops and freezes in the middle of the rail Probable cause Grease on brakes levellin...

Page 70: ...13 1 and C13 2 Wire break between E9 1 and E9 4 C12 1 and C12 4 Earth short at K6 1 B The lift does not move after operation of the direction switch DS The fault is located in the unit No voltage betw...

Page 71: ...The seat frame bottom switch is faulty Wire break between K9 1 and K9 2 Wire break between K9 3 and K9 4 Earth short at K6 6 K6 7 K9 1 K9 2 K9 3 K9 4 B The lift does not move after operation of the d...

Page 72: ...k operation in one direction in the other direction the Led lights up and gets dimmed the lift gives one beep Connect the short circuit connectors K6 and K9 A The lift moves after operation of the dir...

Page 73: ...hort at K6 2 B The lift does not move after operation of the direction switch DS The fault is located in the unit Earth short at K4 13 When the lift beeps intermediate in user mode it is in the obliga...

Page 74: ...n joystick operation in one direction Connect the short circuit connectors K6 and K9 A The lift moves after operation of the direction switch DS The fault is located in the chair One of the footrest e...

Page 75: ...V No network voltage or plug is not in the socket The battery charger is defective Wire break in the cables from the charge stations Jack plug in the rail has loosened Check the voltage on the chargin...

Page 76: ...problem is in the unit Wire break between K3 7 K7 2 and the carbon brush Wire break between K3 8 K8 2 and the carbon brush Earth short at K3 7 K3 8 The lift does charge when on a charge contact The pr...

Page 77: ...seat leveling motor is faulty Wire break between K5 5 and K5 6 standard between 40 70 Wire beak between K5 7 and K5 8 standard between 0 2 Earth short at K5 1 K5 2 Low weak batteries Poor rail instal...

Page 78: ...nge of the remote is insufficient Install a repeater The remote control is not linked to the lift The lift passes the extra charge point without stopping This is correct if a lift is called If this ha...

Page 79: ...im upon joystick operation to activate the automatic swivel feature The powered swivel function is not programmed on the data card Wire break between K3 5 K6 9 and the swivel motor Wire break between...

Page 80: ...l safety line final limit switch e stop keyswitch is interrupted The powered swivel seat does not stop in the centre postion and swivels towards the stairs The sensor C24 E24 is defective The powered...

Page 81: ...e voltage on E15 3 Elegance or C18 3 Classic is 10V or 16 V Wire break between the batteries and E16 3 C19 3 Wire break between E13 1 and E13 2 C16 1 and C16 2 The light on the Power opt printed circu...

Page 82: ...way 6 Drive lift downward a short distance 10 cm or so 7 Drive back up to the top 8 Finished The slow driving behavior must have disappeared now Explanation apparently sometimes this slow driving mod...

Page 83: ...ch The encoders The joystick The armrest switches The foldable rail The charging The chair is out of level The chair leveling motor The remote control The fuse The tilt switch Powered swivel seat The...

Page 84: ...84 Handicare Freecurve...

Page 85: ......

Page 86: ...ne France T 33 0 1 69 46 86 10 F 33 0 1 69 46 86 19 monte escaliers handicare fr Handicare GmbH Hausberger Stra e 16 32457 Porta Westfalica Deutschland T 49 0 571 97 33 98 55 F 49 0 571 97 33 98 56 da...

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