Hamworthy LILIPUT HE Installation, Commisioning And Maintenance Instructions Download Page 11

 
HAMWORTHY HEATING LTD 

 

LILLIPUT HE 

 

500001047/F 

openings which would allow combustion products to 
enter a building, e.g. openable windows, fresh air 
inlets or soil pipe terminations. 
 
A terminal should be fitted to any flue of less than 
200mm diameter. 
 
The flue should not be closer than 50mm to any 
combustible material, except when it passes through 
the roof, wall, floor, ceiling or partition when it should 
be enclosed in a non-combustible sleeve with an air 
gap of not less than 25mm between the sleeve and 
the flue pipe. 
 
The flue pipe should be located and, if necessary, 
shielded to ensure that there is no undue risk of 
either damage to the flue or danger to persons in or 
around the building. 
 
Chimneys should be lined with a non-porous acid-
resistant material in accordance with BS.5854, e.g. 
a flexible flue liner or similar British Gas Approved 
material.  The internal diameter of the liner must not 
be less than the recommended flue size and the 
number of joints should be kept to a minimum. 
Any joint between the flexible liner and the flue pipe 
from the boiler should be made using a purpose 
made connector.  Existing chimneys should be 
thoroughly swept before use and any register plates, 
dampers, or restrictors removed. 
 
If the boiler(s) is not connected to a chimney 
system, but is connected directly to outside by a 
standard stainless steel flue (either single or twin 
wall) it is particularly important to ensure that the 
point at which it exits the building is fully 
weatherproofed. 
 

3.7 

Ventilation and Air Supply 

 

The boiler house, or space, in which the boiler(s) is 
situated must have provision for an adequate supply 
of air for both combustion and ventilation.  Detailed 
recommendations for natural or mechanical 
ventilation of such areas are given in: 

BS.5440 Part 2

 - for gas boilers of up to 60kW 

input. 

BS.6644

 - for gas boilers of input between 60kW 

and 2MW. 

BS.5410 Part 1

 - for oil boilers of up to 44 kW 

output. 

BS.5410 Part 2

 - for oil boilers of 44kW output and 

above. 
 
The following notes are given as general guidance: 
 

3.7.1  Air Supply by Natural Ventilation 
 

The boiler room must have, or be provided with, 
permanent air vents directly to the outside air, at 
high level and at low level.  For an exposed boiler 
house, air vents should be fitted preferably on all 

four sides, but at least on two sides.  Air vents 
should have negligible resistance and must not be 
sited in any position where they are likely to be 
easily blocked or flooded or in any position adjacent 
to an extraction system which is carrying flammable 
vapour.  Grilles or louvres must be so designed that 
high velocity air streams do not occur within the 
space housing the boiler.  For boilers installed below 
ground level, high and low level ventilation should 
not be provided by a single duct. 
 
The air supplied for boiler house ventilation shall be 
such that the maximum temperatures within the 
boiler house shall be as follows: 
 

a)

 At floor level (or 100mm above floor level) = 

25

o

C. 

b)

 At mid-level (1.5m above floor level) = 32

o

C. 

c)

 At ceiling level (or 100mm below ceiling level) = 

40

o

C. 

 
Where both low and high level openings are used, 
the grilles shall have a total minimum free area of:- 
 

Low Level

 (inlet) 540 cm

2

 plus 4.5 cm

2

 per kiloWatt 

in excess of 60kW total rated input. 
 

High Level

 (outlet) 270 cm

2

 plus 2.25 cm

2

 per 

kiloWatt in excess of 60kW total rated input. 
 

3.7.2  Air Supply by Mechanical Ventilation 
 

Air supplied to the boiler room by Mechanical means 
should be as follows: 
 

Mechanical Inlet with natural or mechanical 
extraction

 - Mechanical inlet and mechanical 

extract can be utilised provided that the minimum 
flow rates of air supplied and extracted are in 
accordance with Table 2. 
 
Mechanical extract ventilation with natural inlet 
ventilation must not be used. 
 

NOTE:

  For Mechanical ventilation systems, an 

automatic control should be provided to cut off the 
gas supply to the boiler, in the event of failure of air 
flow in either inlet or extract fans.

 

Flow Rate per 1000 kW 

total rated heat input  

Inlet air 

(Combustion 

Ventilation) 

Extract air 

(Ventilation) 

 

m

3

/s 

m

3

/s 

Volume 

0.9 

0.6 

Forced Draught 

Boilers 

  

Table  2.  Mechanical Ventilation Flow Rates

 

Summary of Contents for LILIPUT HE

Page 1: ...SE INSTRUCTIONS MUST BE READ AND UNDERSTOOD BEFORE INSTALLING COMMISSIONING OPERATING OR SERVICING EQUIPMENT LILLIPUT HE GAS OIL FIRED CAST IRON SECTIONAL BOILERS INSTALLATION COMMISSIONING AND MAINTE...

Page 2: ......

Page 3: ...ISSION OPERATE OR MAINTAIN THIS UNIT THE LILLIPUT BOILER IS INTENDED FOR USE AS A COMMERCIAL APPLIANCE AND IS NOT CERTIFIED FOR USE IN DOMESTIC APPLICATIONS GAS FIRED VARIANTS OF THE LILLIPUT BOILER R...

Page 4: ...il Supply 3 6 Flue System 3 7 Ventilation and Air Supply 3 7 1 Natural Ventilation 3 7 2 Mechanical Ventilation 4 0 WATER SYSTEM 7 4 1 Pipework 4 2 Pumps 4 3 Vent Pipe 4 4 Safety Valve 4 5 Pressure Ga...

Page 5: ...ater Flow Rates and Pressure Drops 7 Table 4 Composition of Sections within Heat Exchanger 10 FIGURES Figure 1 Overall Dimensions and Clearances 3 Figure 2 Boiler Control Panel Wiring Diagram 9 Figure...

Page 6: ...be used individually or in a multiple boiler configuration and are suitable for use on either open vented or sealed low temperature hot water heating systems For hot water production they can be used...

Page 7: ...AS VOLUME AT NTP NAT GAS m3 h ft3 h 90 0 3178 118 2 4174 APPROX FLUE GAS TEMP NAT GAS deg C 190 FLUE DRAUGHT REQUIRED AT BOILER OUTLET mbar in wg 0 1 0 25 0 04 0 10 WEIGHT FILLED WITHOUT BURNER kg lb...

Page 8: ...Dimensions and Clearances Fig 1 Overall Dimensions and Clearances BOILER MODEL Lmm Hmm Amm Gas Amm Oil Bmm Cmm Dmm min LILLIPUT HE 65 800 530 347 261 400 500 400 LILLIPUT HE 90 960 530 389 261 400 500...

Page 9: ...allation commissioning and maintenance c British Gas Publications IM 2 Purging procedures for non domestic gas installations IM 5 Soundness testing procedures for industrial and commercial gas install...

Page 10: ...sh Standards and Local Authority Regulations Oil Supply Lines The oil supply line s between storage tank and burner should be run in copper steel or aluminium pipe Galvanised pipes and fittings should...

Page 11: ...output and above The following notes are given as general guidance 3 7 1 Air Supply by Natural Ventilation The boiler room must have or be provided with permanent air vents directly to the outside ai...

Page 12: ...d be taken into account when selecting the circulating pump for the system In the case of open vented systems it is essential that the pump does not pump over i e push water out of the open vent pipe...

Page 13: ...ief safety valve of approved manufacture and sized to match the boiler s rating in accordance with BS 6644 should be installed in the flow pipe between the boiler s and open vent pipe connection The s...

Page 14: ...The boiler control panel includes a terminal block for all electrical connections to the boiler Refer to Fig 2 below Wiring diagrams showing the electrical connection of burner to boiler are given in...

Page 15: ...One front section F Intermediate sections I Special intermediate sections SI For the purposes of identification the Intermediate sections have a joint face between the middle and upper part of the se...

Page 16: ...oiler sections Check that the cut outs A are positioned around the rear spacers and secure in position with duct tape A Fit the rear insulation jacket over the flue outlet Secure the top and side edge...

Page 17: ...cable entry hole A is at the front of the boiler Se cure the top cover to the rear cover using the 4x10 self tapping screws B A B B Remove the cable entry blanking plate A from the control con sole a...

Page 18: ...r as detailed in British Gas Publications IM 5 and IM 2 respectively Check that gas meter is operational and has been checked by the local region of British Gas Check that gas meter and supply pipewor...

Page 19: ...aximum pressure of gas train governor is not exceeded i Adjust start and main output gas rates as detailed in the manufacturer s technical information supplied with the gas train j Check that overheat...

Page 20: ...ISOLATOR AND SHUT OFF FUEL SUPPLY TO BOILER a a For oil installations Desludge oil storage tank and examine for leaks and signs of deterioration b Examine contents gauge for visibility and clean or r...

Page 21: ...LLIPUT HE 500001047 F 16 i h Check all flue joints for integrity j i Check ventilation ducts grilles to boiler room and ensure they are clear k j Re commission boiler as detailed in relevant parts of...

Page 22: ...Hexagonal bush 1 BSP 573405119 9 Thermostat pocket 573405228 10 Plug BSP 573405121 11 Door hinge 573405229 12 Insulation front door 573405230 13 Insulation front 573405231 14 Front door 573405232 15...

Page 23: ...HAMWORTHY HEATING LTD LILLIPUT HE 500001047 F 18 Fig 4 Exploded View of Boiler 26 Item 26 insulation to be placed between refractory brick and door casting...

Page 24: ...LIGHT L N 3 WIRE BURNER CONNECTION FOR REMOTE LOCKOUT LAMP OR VOLT FREE SIGNAL FOR OVER TEM PERATURE LOCKOUT FOR BURNER WORKING SIGNAL FOR EXTERNAL THERMOSTAT OR PRESSURE SWITCH FOR EXTERNAL PUMP SWI...

Page 25: ...mm 616 776 Combustion Chamber Type Reversed BURNER TYPE FOR GAS INSTALLATIONS Burner Manufacturer RIELLO BURNER MODEL 40 GS10 40 GS10 Blast Tube Penetration Dimension A mm 110 110 Burner Manufacturer...

Page 26: ...HAMWORTHY HEATING LTD LILLIPUT HE 500001047 F 21 INSTALLER SITE ADDRESS BOILER TYPE BOILER SIZE S UNIT NO S SERIAL NO S FLUE NOTES...

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