HAMPTON BAY GCI60 Technical Manual Download Page 5

Safety Warnings & Recommendations

ELECTRICAL: The use of a surge protected power bar is recommended. 

The unit must be grounded. 

The grounded electrical cord should be connected to a standard 110-120 volts (4.2 Amps), 60 hertz electrical 
outlet and also must be accessible. If this power cord should become damaged, a replacement power cord 
must be purchased from the manufacturer or a qualified Hampton dealer. Be careful that the electrical 
cord is not trapped under the appliance and that it is clear of any hot surfaces or sharp edges. This unit’s 
maximum power requirement is 504 watts.  

GLASS:

 Do not abuse the glass by striking or slamming the door.  Do not attempt to operate the stove with 

broken glass. The stove uses ceramic glass. Replacement glass must be purchased from an Hampton dealer.  

Do not attempt to open the door and clean the glass while the unit is in operation or if glass is hot. To clean 

the glass, use a soft cotton cloth and mild window cleaner, gas or wood stove glass cleaner, or take a damp 

paper towel and dip into the fly ash. This is a very mild abrasive and will not damage the glass.

KEEP ASH PAN FREE OF RAW FUEL. 

DO NOT PLACE UNBURNED OR NEW PELLET FUEL IN ASH PAN. 

A fire in the ash pan may occur.

INSTALLATION:

  Contact your local building or fire official to obtain a permit and any information on 

installation restrictions and inspection requirements for your area. 
Be sure to maintain the structural integrity of your home when passing a vent through walls, ceilings, or 

roofs, and all construction meets local building codes. It is recommended that the unit be secured into its 

position in order to avoid any displacement. This appliance must be installed on a floor with an adequate 

load bearing capacity, if existing construction doesn’t meet load capacity, suitable measures (e.g. load 

distributing plate) must be taken to achieve it.
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.

DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.

FRESH AIR:

 This unit uses large quantities of air for combustion; outside Fresh Air connection is 

strongly 

recommended. Fresh Air 

must

 be connected to all units installed in Mobile and “Air Tight Homes” (R2000) 

or where required by local codes. 
Consider all large air moving devices when installing your unit and provide room air accordingly. NOTE: 

Extractor fans when operating in the same room or space as the appliance may cause problems. Limited air 

for combustion may result in poor performance, smoking and other side effects of poor combustion. 
The stove’s exhaust system works with negative combustion chamber pressure and a slightly positive 

chimney pressure. It is very important to ensure that the exhaust system be sealed and airtight. The ash 

pan and viewing door must be locked securely for proper and safe operation of the pellet stove.
Do not burn with insufficient combustion air. A periodic check is recommended to ensure proper combustion 

air is admitted to the combustion chamber.  Setting the proper combustion air is achieved by adjusting the 

slider damper located on the left side of the stove.
Soot or creosote may accumulate when the stove is operated under incorrect conditions such as an rich 

burn (black tipped, lazy orange flames).
If you have any questions with regards to your stove or the above-mentioned information, please feel free 

to contact your local dealer for further clarification and comments.

SINCE REGENCY FIREPLACE PRODUCTS LTD. HAS NO CONTROL OVER THE INSTALLATION 

OF YOUR STOVE,REGENCY FIREPLACE PRODUCTS LTD. GRANTS NO WARRANTY IMPLIED OR 

STATED FOR THE INSTALLATION OR MAINTENANCE OF YOUR STOVE. THEREFORE,REGENCY 

FIREPLACE PRODUCTS LTD. ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL 

DAMAGE(S).

SAVE THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE.

Hampton GCI60 Cast Pellet Insert Technical Manual

5

Summary of Contents for GCI60

Page 1: ...ervice agency FOR YOUR SAFETY Do not store or use gasoline or other flammable vapoursandliquidsinthevicinityofthisoranyother appliance Installation and service must be performed by an authorized insta...

Page 2: ...result For your safety follow the installation instructions contact local building fire officials or authority having jurisdiction about restrictions and installation inspection requirements in your...

Page 3: ...on 11 Exhaust And Fresh Air Intake Locations 11 Masonry Fireplace Installation 12 Positive Flue Connection 13 Built In Installation 14 Horizontal Exhaust Through Wall Installation 15 Through Wall With...

Page 4: ...until you are certain the chimney and its lining have not been damaged OPERATION The door and ash drawer must be kept closed when the unit is in operation to prevent fume spillage and for proper and...

Page 5: ...buting plate must be taken to achieve it DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE FRESH AIR This uni...

Page 6: ...d Fans will drop down to the LOW setting until the thermostat contacts close again AUTO OFF MODE Requires a thermostat When the thermostat contacts close the unit will light automatically Once up to t...

Page 7: ...ps 504 Watts Frequency Hopper Capacity Consumption on Low 60 Hz up to 60 lb 36 3 Kg 1 5 lb hr 0 68 Kg hr Testing Standard Weight with full hopper Consumption on High ASTM 1509 04 370 lb 167 8 Kg 6 5 l...

Page 8: ...ted to all units installed in Mobile and Air Tight Homes R2000 or where required by local codes 7 Do not obtain combustion air from an attic garage or any unventilated space Combustion air may be obta...

Page 9: ...sonry bricks may be placed under the frame 4 Once level position the Insert Frame in the fireplace cavity so that the Surround Panel is flush with the front of the fireplace 5 Adjust the top anchor bo...

Page 10: ...ling the Oversize Filler Panel 50 W x 38 H do so before sliding unit into place 2 Secure the filler panel to the backside of the cast faceplate using the 10 x 8 32 x 3 8 Thread Rolling Screws 8 32 x 3...

Page 11: ...au de chemin e non blind 33 838 mm D Unit to top facing protruding 19 mm De l unit au sommet du parement 0 0 mm E Unit to side facing protruding 19 mm De l unit au c t du parement 0 0 mm F From door o...

Page 12: ...terior vent termination locations Table 2 Use in conjunction with Figure 6 for allowable exterior vent termination locations Letter Minimum Clearance Description A 24 in 61 cm Above grass top of plant...

Page 13: ...and mobile homes When connecting to an outside fresh air source do not use plastic or combustible pipe A 3 minimum 76 mm ID inside diameter steel aluminum or copper pipe or ducting should be used The...

Page 14: ...y to permanently seal any opening between the masonry of the fireplace and the facing masonry Figure 9 Masonry fireplace installation When installing the insert into a masonry fireplace DO NOT remove...

Page 15: ...ntering the chimney which will affect proper drafting of appliance Figure 10 Masonry fireplace positive flue installation A qualified installer should evaluate the existing fireplace to determine the...

Page 16: ...er of tile The air space must be supported with sheet metal studs and have no combustible material in the air space All venting for Built In installation must use PL or L venting and be installed with...

Page 17: ...nd the structure Follow vent manufacturer guidelines for installation clearance to combustibles and sealing of venting High temp Sealant must be used when connecting vent pipe to the unit s starter pi...

Page 18: ...e 12 Venting horizontally with rise NOTE This venting configuration is only for use with the Built In installation Wall framing Wall thimble Termination cap Vertical section of vent pipe Clean out tee...

Page 19: ...tee Make sure that you install support brackets to keep the vent straight and secure All joints in the exhaust venting system must be fastened with at least three 3 screws 3 Install ceiling thimble a...

Page 20: ...ystem must be fastened with at least three 3 screws 3 Install ceiling thimble and secure the flashing as you go through the roof 4 Ensure that the rain cap is a minimum of 24 61 cm above the roof NOTE...

Page 21: ...f after long periods of burning the fire builds up or there is a build up of clinkers this would be a sign that the fuel quality is poor this requires more air The easiest way to make sure that an eff...

Page 22: ...g unit may be out of fuel Check the Door and Ash Pan door THEY MUST BE CLOSED TIGHT See section 8 The Fuel will not light Check the fuse on the circuit board If the unit still does not start contact y...

Page 23: ...ton 5 Unit is on but auger motor does not turn at all Check the line fuse to see if it has blown Check the Door and Ash Pan door THEY MUST BE CLOSED TIGHT If the Auger gear box does not turn but the m...

Page 24: ...make sure the thermostat is calling for heat Call your local dealer for service 10 The stove keeps going out If the stove goes out and leaves fresh unburned fuel in the burn pot liner the fire is goin...

Page 25: ...e White Grey Grey White Blue Yellow Auger Motor White Yellow Vacuum Switch Connect Thermostat Here Brown Brown Blue Purple Yellow Red Thermostat Combustion Blower Black Black White Green Ground 120V G...

Page 26: ...XHAUST MOTOR CAPACITOR C W STRAP GC60 017 16 AGITATOR DRIVE SHAFT W SPROCKET GC60 008 17 MOTOR DRIVE SPROCKET GC60 009 18 AUGER MOTOR 1 RPM GF55 001 19 GCI60 COMBUSTION BLOWER W HOUSING MOUNT GASKET G...

Page 27: ...IREBOX LINER GCI60 006 50 PED ASHPAN GASKET 10 GF55 020 51 ASH PAN GCI60 007 52 7 INCH DRAWER SLIDES SET OF 2 GCI60 008 53 22 INCH DRAWER SLIDES SET OF 2 GCI60 009 54 BEARINGS WITH MOUNTING BOLTS SET...

Page 28: ...ide Right CHARCOAL GCI60 231 68 GCI60 Cast Ash Door CHARCOAL GCI60 241 69 GCI60 Cast Surround Left CHARCOAL GCI60 251 70 GCI60 Cast Surround Right CHARCOAL GCI60 261 71 GCI60 Cast Surround Top Left CH...

Page 29: ...Parts Diagram Components 6 48 1 2 3 4 8 23 14 10 11 15 9 29 21 7 42 24 12 54 25 17 16 18 40 5 22 45 41 49 47 52 53 13 19 20 37 Hampton GCI60 Cast Pellet Insert Technical Manual 29...

Page 30: ...Parts Diagram Steel 69 70 38 28 57 26 27 63 5 62 61 36 51 59 66 67 68 64 65 30 37 39 44 71 72 73 Hampton GCI60 Cast Pellet Insert Technical Manual 30...

Page 31: ...nty FPI covers the Burn Pot Liner against defects in materials and workmanship for part repair or replacement for the first three 3 years and limited labour for the first two 2 years to the original p...

Page 32: ...before installation 10 FPI will not be responsible for inadequate performance caused by environmental conditions 11 The Limited Warranty does not cover installation and operational related problems s...

Page 33: ...will be covered per our warranty service fee reimbursement schedule Labour rates are set per component and as such total labour costs may not be covered 27 FPI is not liable for freight or labour on...

Page 34: ...___________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ________________________...

Page 35: ...__________________________________ Installer ___________________________________________________________ Phone ___________________________________________________________ Date Installed ______________...

Reviews: