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HAMPTON BAY GCI60, Technical Manual

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HAMPTON BAY GCI60 Technical Manual Download Page 3

Safety Warnings & Recommendations...............................................................................................3

Specifications.................................................................................................................................5

Rating Label & Location............................................................................................................5

Dimensions..............................................................................................................................6

Specifications...........................................................................................................................6

Installation.....................................................................................................................................7

Deciding Where to Locate your Pellet Appliance..........................................................................7

Removing Pellet Stove From Pallet.............................................................................................7

Installing the Insert Frame & Levelling...........................................................................................8

Clearances to Combustibles.......................................................................................................9

Thermostat Installation.............................................................................................................9

Vent Termination Requirements.................................................................................................10

Outside Fresh-Air Connection...................................................................................................11

Exhaust And Fresh Air Intake Locations....................................................................................11

Masonry Fireplace Installation...................................................................................................12

Positive Flue Connection...........................................................................................................13

Built-In Installation..................................................................................................................14

Horizontal Exhaust Through Wall Installation...............................................................................15

Through Wall With Vertical Rise and Horizontal Termination Installation..........................................16

Outside Vertical Installation.......................................................................................................17

Inside Vertical Installation........................................................................................................18

Slider/Damper Set-Up..............................................................................................................19

Troubleshooting.........................................................................................................................20

Wiring Diagram.............................................................................................................................23

Parts List......................................................................................................................................24

Parts Diagram - Components..........................................................................................................27

Parts Diagram - Steel....................................................................................................................28

Warranty......................................................................................................................................29

Installation Data Sheet..................................................................................................................32

Table of Contents

Hampton GCI60 Cast Pellet Insert Technical Manual

3

Summary of Contents for GCI60

Page 1: ...ervice agency FOR YOUR SAFETY Do not store or use gasoline or other flammable vapoursandliquidsinthevicinityofthisoranyother appliance Installation and service must be performed by an authorized insta...

Page 2: ...result For your safety follow the installation instructions contact local building fire officials or authority having jurisdiction about restrictions and installation inspection requirements in your...

Page 3: ...on 11 Exhaust And Fresh Air Intake Locations 11 Masonry Fireplace Installation 12 Positive Flue Connection 13 Built In Installation 14 Horizontal Exhaust Through Wall Installation 15 Through Wall With...

Page 4: ...until you are certain the chimney and its lining have not been damaged OPERATION The door and ash drawer must be kept closed when the unit is in operation to prevent fume spillage and for proper and...

Page 5: ...buting plate must be taken to achieve it DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE FRESH AIR This uni...

Page 6: ...d Fans will drop down to the LOW setting until the thermostat contacts close again AUTO OFF MODE Requires a thermostat When the thermostat contacts close the unit will light automatically Once up to t...

Page 7: ...ps 504 Watts Frequency Hopper Capacity Consumption on Low 60 Hz up to 60 lb 36 3 Kg 1 5 lb hr 0 68 Kg hr Testing Standard Weight with full hopper Consumption on High ASTM 1509 04 370 lb 167 8 Kg 6 5 l...

Page 8: ...ted to all units installed in Mobile and Air Tight Homes R2000 or where required by local codes 7 Do not obtain combustion air from an attic garage or any unventilated space Combustion air may be obta...

Page 9: ...sonry bricks may be placed under the frame 4 Once level position the Insert Frame in the fireplace cavity so that the Surround Panel is flush with the front of the fireplace 5 Adjust the top anchor bo...

Page 10: ...ling the Oversize Filler Panel 50 W x 38 H do so before sliding unit into place 2 Secure the filler panel to the backside of the cast faceplate using the 10 x 8 32 x 3 8 Thread Rolling Screws 8 32 x 3...

Page 11: ...au de chemin e non blind 33 838 mm D Unit to top facing protruding 19 mm De l unit au sommet du parement 0 0 mm E Unit to side facing protruding 19 mm De l unit au c t du parement 0 0 mm F From door o...

Page 12: ...terior vent termination locations Table 2 Use in conjunction with Figure 6 for allowable exterior vent termination locations Letter Minimum Clearance Description A 24 in 61 cm Above grass top of plant...

Page 13: ...and mobile homes When connecting to an outside fresh air source do not use plastic or combustible pipe A 3 minimum 76 mm ID inside diameter steel aluminum or copper pipe or ducting should be used The...

Page 14: ...y to permanently seal any opening between the masonry of the fireplace and the facing masonry Figure 9 Masonry fireplace installation When installing the insert into a masonry fireplace DO NOT remove...

Page 15: ...ntering the chimney which will affect proper drafting of appliance Figure 10 Masonry fireplace positive flue installation A qualified installer should evaluate the existing fireplace to determine the...

Page 16: ...er of tile The air space must be supported with sheet metal studs and have no combustible material in the air space All venting for Built In installation must use PL or L venting and be installed with...

Page 17: ...nd the structure Follow vent manufacturer guidelines for installation clearance to combustibles and sealing of venting High temp Sealant must be used when connecting vent pipe to the unit s starter pi...

Page 18: ...e 12 Venting horizontally with rise NOTE This venting configuration is only for use with the Built In installation Wall framing Wall thimble Termination cap Vertical section of vent pipe Clean out tee...

Page 19: ...tee Make sure that you install support brackets to keep the vent straight and secure All joints in the exhaust venting system must be fastened with at least three 3 screws 3 Install ceiling thimble a...

Page 20: ...ystem must be fastened with at least three 3 screws 3 Install ceiling thimble and secure the flashing as you go through the roof 4 Ensure that the rain cap is a minimum of 24 61 cm above the roof NOTE...

Page 21: ...f after long periods of burning the fire builds up or there is a build up of clinkers this would be a sign that the fuel quality is poor this requires more air The easiest way to make sure that an eff...

Page 22: ...g unit may be out of fuel Check the Door and Ash Pan door THEY MUST BE CLOSED TIGHT See section 8 The Fuel will not light Check the fuse on the circuit board If the unit still does not start contact y...

Page 23: ...ton 5 Unit is on but auger motor does not turn at all Check the line fuse to see if it has blown Check the Door and Ash Pan door THEY MUST BE CLOSED TIGHT If the Auger gear box does not turn but the m...

Page 24: ...make sure the thermostat is calling for heat Call your local dealer for service 10 The stove keeps going out If the stove goes out and leaves fresh unburned fuel in the burn pot liner the fire is goin...

Page 25: ...e White Grey Grey White Blue Yellow Auger Motor White Yellow Vacuum Switch Connect Thermostat Here Brown Brown Blue Purple Yellow Red Thermostat Combustion Blower Black Black White Green Ground 120V G...

Page 26: ...XHAUST MOTOR CAPACITOR C W STRAP GC60 017 16 AGITATOR DRIVE SHAFT W SPROCKET GC60 008 17 MOTOR DRIVE SPROCKET GC60 009 18 AUGER MOTOR 1 RPM GF55 001 19 GCI60 COMBUSTION BLOWER W HOUSING MOUNT GASKET G...

Page 27: ...IREBOX LINER GCI60 006 50 PED ASHPAN GASKET 10 GF55 020 51 ASH PAN GCI60 007 52 7 INCH DRAWER SLIDES SET OF 2 GCI60 008 53 22 INCH DRAWER SLIDES SET OF 2 GCI60 009 54 BEARINGS WITH MOUNTING BOLTS SET...

Page 28: ...ide Right CHARCOAL GCI60 231 68 GCI60 Cast Ash Door CHARCOAL GCI60 241 69 GCI60 Cast Surround Left CHARCOAL GCI60 251 70 GCI60 Cast Surround Right CHARCOAL GCI60 261 71 GCI60 Cast Surround Top Left CH...

Page 29: ...Parts Diagram Components 6 48 1 2 3 4 8 23 14 10 11 15 9 29 21 7 42 24 12 54 25 17 16 18 40 5 22 45 41 49 47 52 53 13 19 20 37 Hampton GCI60 Cast Pellet Insert Technical Manual 29...

Page 30: ...Parts Diagram Steel 69 70 38 28 57 26 27 63 5 62 61 36 51 59 66 67 68 64 65 30 37 39 44 71 72 73 Hampton GCI60 Cast Pellet Insert Technical Manual 30...

Page 31: ...nty FPI covers the Burn Pot Liner against defects in materials and workmanship for part repair or replacement for the first three 3 years and limited labour for the first two 2 years to the original p...

Page 32: ...before installation 10 FPI will not be responsible for inadequate performance caused by environmental conditions 11 The Limited Warranty does not cover installation and operational related problems s...

Page 33: ...will be covered per our warranty service fee reimbursement schedule Labour rates are set per component and as such total labour costs may not be covered 27 FPI is not liable for freight or labour on...

Page 34: ...___________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ________________________...

Page 35: ...__________________________________ Installer ___________________________________________________________ Phone ___________________________________________________________ Date Installed ______________...

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