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COMMANDER

INSTALLATION MANUAL

11

Mechanical Installation

Dimensions: Free-Standing Cabinet

Figure 3.1:

Base of cabinet (looking down from inside the cabinet)

Figure 3.2:

Base of cabinet

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Summary of Contents for Car Wash

Page 1: ...COMMANDER P A Y S T A T I O N INSTALLATION MANUAL Car Wash Application Hamilton Manufacturing Corp P 419 867 4852 P 888 723 4858 F 419 867 4850 www hamiltonmfg com Version 1 2 7 21 Document 101 0290 ...

Page 2: ...rport to cover all details or variations in the Commander Pay Station and do not claim to provide for every possible contingency met in connection with installation or maintenance All information is subject to change without notice 2021 Hamilton Manufacturing Corporation ...

Page 3: ...n Cabinet Dimensions Free Standing Cabinet Base Mounting Free Standing Cabinet Lane Layout when using gates Electrical Installation Pulling Wires Wire Terminations Electrical Diagrams Car Wash Cycle Synchronization Active or Passive Component Connections Power Supply Controller Distribution Board Gate Loop References References Warranty Limited Warranty Agreement 5 5 5 6 7 7 7 8 11 13 14 16 16 18 ...

Page 4: ...DIMENSIONS FREE STANDING CABINET Figure 4 1 Base mounting holes Figure 4 2 Top view to curb Figure 4 3 Side view with curb Figure 4 4 Front view with curb LANE LAYOUT Figure 5 1 Front view of lane layout Figure 5 2 Service door orientation Figure 5 3 Overhead view of lane layout ELECTRICAL DIAGRAMS Figure 6 1 Utility box connection Figure 6 2 Wash Interface diagram Figure 6 3 Wash Interface diagra...

Page 5: ...eference COMMANDER MODEL SERIAL ____________________________________________________ CONTROLLER MODEL SERIAL ____________________________________________________ HOPPER MODEL SERIAL ________________________________________________________ STACKER MODEL SERIAL ________________________________________________________ VALIDATOR SERIAL _______________________________________________________________ LO...

Page 6: ... lock cylinder and turning counter clockwise Save your keys With the door open remove the keys and lock inserts from the cushioned envelope bag located next to the power supply MAKE A PERMANENT RECORD OF THE NUMBERS ON THESE KEYS IN CASE ONE IS LOST AND NEEDS TO BE REORDERED see page 5 Remove the packing strap from the hopper The hopper is shipped with a small piece of strapping tape holding the b...

Page 7: ... provides for three 3 5 8 mounting holes Have your engineer or contractor recommend a construction method suitable for strength and stability BASE MOUNTING This method involves mounting Commander on an optional base The base is secured to the pavement or curb and Commander is then secured to the base The type of fasteners used should be recommended by your engineer as to strength and suitability R...

Page 8: ...COMMANDER INSTALLATION MANUAL 8 Mechanical Installation Dimensions Brick In Cabinet Figure 2 1 Base of cabinet looking down from inside the cabinet Figure 2 2 Base of cabinet ...

Page 9: ...COMMANDER INSTALLATION MANUAL 9 Mechanical Installation Figure 2 3 Back of cabinet looking inside cabinet from front Figure 2 4 Back of cabinet Figure 2 5 Top of cabinet Figure 2 6 Side of cabinet ...

Page 10: ...COMMANDER INSTALLATION MANUAL 10 Mechanical Installation Figure 2 7 Door ...

Page 11: ...COMMANDER INSTALLATION MANUAL 11 Mechanical Installation Dimensions Free Standing Cabinet Figure 3 1 Base of cabinet looking down from inside the cabinet Figure 3 2 Base of cabinet ...

Page 12: ...COMMANDER INSTALLATION MANUAL 12 Mechanical Installation Figure 3 3 Top of cabinet Figure 3 4 Side of cabinet Figure 3 5 Door NOTE free standing cabinets do not have conduit holes in the back ...

Page 13: ...STALLATION MANUAL 13 Mechanical Installation Base Mounting Dimensions Free Standing Cabinet Figure 4 1 Base mounting holes Figure 4 2 Top view to curb Figure 4 3 Side view with curb Figure 4 4 Front view with curb ...

Page 14: ...N POWER FOR GATE 1 14 AWG MINIMUM HOT BLACK 1 14 AWG MINIMUM NEUTRAL WHITE 1 14 AWG MINIMUM GROUND GREEN COMMUNICATION TO KIOSK FROM NETWORK SWITCH 1 CAT5 ETHERNET CABLE COMMUNICATION BETWEEN KIOSK GATE 1 22 AWG MINIMUM GATE UP 1 22 AWG MINIMUM COMMON 1 22 AWG MINIMUM SAFETY LOOP STATUS 1 22 AWG MINIMUM 24v GATE ORIENTATION The service door on the gate should be facing INTO the lane If mounted inc...

Page 15: ... layout for access control 2 Curb height is typically 6 3 See gate manufacturers guidelines for foundation and loop installation 4 All foundations must be level and flat 5 Verification of site conditions and compliance with Federal State and Local Building Codes is the exclusive responsibility of the business owner and or architect ...

Page 16: ...ports up to eight 8 washes If only offering four washes you may pull five 5 wires instead of nine 9 four 4 for washes one 1 common For proper operation of Commander the wires listed above must be pulled and terminated as explained on the following pages Wire Terminations The wire terminations should proceed as follows CVT POWER SUPPLY see Figure 6 1 One side of the three power supply wires 120VAC ...

Page 17: ...ash interface WASH IN SERVICE WIS Signal Optional see Figure 6 2 Some wash equipment manufacturers will use this to place the pay station into an Out of Service mode separate from the cycle inhibit signals This may also be used for an operator to manually put Commander into an Out of Service mode This will stop Commander from processing any further transactions until the state has changed OUT OF S...

Page 18: ...MANUAL 18 Electrical Installation Electrical Diagrams Figure 6 1 Utility Box connection The exposed end of the power cable in the utility box will make the connection between the Commander CVT and the site s electrical panel ...

Page 19: ...e diagram 1 2 3 4 5 6 7 8 9 10 c 1 2 3 4 1 2 1 VEND1 2 VEND2 3 VEND3 4 VEND4 5 VEND5 6 VEND6 7 VEND7 8 VEND8 9 ISOLATEDVEND 10 ISOLATEDVEND C VENDCOMMON VENDOUTPUTS 1 2 CYCLESIGNAL 3 4 WASHINSERVICESIGNAL CYCLE W I S AUXIN 1 2NOTCURRENTLYUSED Figure 6 3 Wash Interface diagram angled ...

Page 20: ...COMMANDER INSTALLATION MANUAL 20 Figure 6 4 Gated Sequence Software Ether Vend Micro Drive Gate Electrical Installation ...

Page 21: ...COMMANDER INSTALLATION MANUAL 21 Electrical Installation Figure 6 5 Gated Sequence Software Ether Vend MIB Gate ...

Page 22: ...d in your car wash system If the car wash equipment normally leaves the CYCLE INHIBIT RELAY de energized while in standby and then energizes the relay when the customer enters the bay the programming category should be set to PASSIVE If the reverse occurs where the car wash equipment normally energizes the CYCLE INHIBIT RELAY while in standby then de energizes the relay when the customer enters th...

Page 23: ...23 Component Connections Component Connections This section provides schematics of the harness connections to the power supply controller and distribution board Power Supply Controller Figure 7 1 Power supply controller connections ...

Page 24: ...COMMANDER INSTALLATION MANUAL 24 Component Connections Distribution Board Figure 7 3 Distribution board connections ...

Page 25: ...on on the Magnetic Access Pro gates offered by Hamilton visit www magnetic access com en US products barriers access access pro l html To download operating instructions visit Hamilton s website at www hamiltonmfg com documentation and search for Magnetic Gate Loop References ...

Page 26: ...nditioned upon the following 1 The subject equipment has not in the Seller s sole opinion been subjected to accident abuse misuse vandalism civil disobedience riots acts of God natural disaster acts of war or terrorism 2 The Seller shall not be liable for any expense incurred by Purchaser incidental to the repair or replacement of equipment and Purchaser shall assume full responsibility for any fr...

Page 27: ...e 6 Seller expressly disclaims any warranty that counterfeit currency will not activate said equipment 7 Seller expressly disclaims any warranty for any losses due to bill manipulation or theft or loss of cash under any circumstances 8 No person or entity other than a factory trained representative or Hamilton Manufacturing Corp has performed or attempted to perform the subject repair or service 9...

Page 28: ...43528 www hamiltonmfg com SALES CUSTOMER SERVICE PARTS P 888 723 4858 P 419 867 4852 P 419 867 4852 F 419 867 4850 F 419 867 4857 F 419 867 4867 E sales hamiltonmfg com E customerservice hamiltonmfg com E parts hamiltonmfg com Document 101 0290 Version 1 2 7 21 ...

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